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3500 ENGINE
SPECIFICATIONS
TURBOCHARGER TV91
(1)
Nut  for  impeller  (See  TURBOCHARGER
(5)
Clearance between the ends of oil seal ring (when
IMPELLER INSTALLATION).
installed in its bore
........................0.20 to 0.38 mm (.008 to .015 in.)
NOTICE
(6)
End play for the shaft
Do not bend or add stress to the shaft when the nut
..................0.165 + 0.063 mm (.0065 + .0025 in.)
is loosened or tightened.
(7)
Torque for the bolts that hold the backplate
(2)
Torque for the clamp
.....................................40 + 2 Nm (30 + 1 lb. ft.)
bolt......................... 14.0 + 1.5 Nm (10 + 1 lb. ft.)
Hit lightly all around clamp with a soft faced
(8)
Torque for the bolts that hold the turbine housing
hammer and again tighten to
to the cartridge housing (put 5P3931 Anti-Seize
............................... 14.0 + 1.5 Nm (10 + 1 lb. ft.)
Cornpound on the threads
.....................................40 + 2 Nm (30 + 1 lb. ft.)
(3)
Bore in the bearings
............ 21.585 to 21.595 mm (.8498 to .8502 in.)
Torque for the bolts and nuts that hold the
turbocharger to the exhaust manifold (put 5P3931
Diameter of the surfaces (journals) on the shaft
Anti-Seize Compound on the threads
............ 21.539 to 21.549 mm (.8480 to .8484 in.)
..................................... 54 5 Nm (40 + 4 lb. ft.)
(4)
Bore in the housing
........ 30.594 to 30.607 mm (1.2045 to 1.2050 in.)
Outside diameter of bearings
........ 30.467 to 30.480 mm (1.1995 to 1.2000 in.)
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