DISASSEMBLY AND ASSEMBLY
INSTALL CYLINDER HEADS
Engine Turning Pinion
NOTE: A new spacer plate gasket must be installed
when the cylinder head is removed. See REMOVE AND
INSTALL SPACER PLATE.
Thoroughly clean the spacer plate and bottom
surface of the cylinder head. Install a new spacer
plate gasket and the spacer plate on the cylinder
block. Install a new head gasket and seals on the
spacer plate. Do not use any adhesives.
Put the gaskets for the exhaust manifold and air
inlet elbow in position. Use heavy grease or
5N5561 Silicone Lubricant to hold the gaskets in
Fasten a hoist to the cylinder head with tooling
(A). Put the cylinder head into position on the
Put clean engine oil on the threads of the cylinder
head bolts. Install the cylinder head bolts and
washers. Tighten the bolts in the following
a) Tighten all of the bolts in the following
sequence: a) Tighten all of the bolts to a
torque of 30 + 5 Nm (22 + 4 lb. ft.).
b) Tighten bolts 1 through 8 in number sequence
to a torque of 270 + 35 Nm (200 + 25 lb. ft.).
c) Tighten bolts 1 through 8 in number sequence
to a torque of 450 + 20 Nm (330 + 15 lb.
Install bolts (I) and the washers to hold the
cylinder head to the engine.
Put 5P3931 Anti-Seize Compound on the
threads of the bolts for exhaust manifold (2) and
install the bolts and washers to hold manifold (2)
to the cylinder head.
Install the bolts and washers to hold air inlet
elbow (3) to the cylinder head.
Put the gaskets, water manifold (4) and elbows
(5) in position as a unit and install the bolts.