DISASSEMBLY AND ASSEMBLY
5. If the liner projection is not 0.059 to 0.199 mm (.0023
to .0078 in.), check the thickness of the following
a) Spacer plate (X): 10.313 + 0.025 mm
(.4060 + .0010 in.).
b) Spacer plate gasket (Y): 0.208 + 0.025 mm
(.0082 + .0010 in.). [All surfaces must be
clean and dry when gaskets are installed].
c) Cylinder liner flange (Z): 10.65 + 0.02 mm
(.419 + .001 in.).
Put a mark on the cylinder liners and block so
the liners can be installed in same position.
Remove tooling (A) and tool (B). Remove the
Put liquid soap on seals (5), grooves of the liner
and the bore of the block. Install the seals on the
Put the filler band completely in clean engine oil
for a moment. Install filler band (6) in the groove under
the liner flange without delay.
Install the liner immediately after the filler band is
installed before expansion of the band. Make sure the
mark on liner is in alignment with the mark on the block.
Use tooling (C) to push the liner into position.
Use Steps 7 through 10 for the remainder of the
a) install pistons