GEARCASE COVER INSTALLATION
Assembly tool, pulley, ST-386
Barring tool, crankshaft
Extension, 6-inch, 1/2-inch drive
Hammer, ball-peen, 16-ounce
Handle, ratchet, 1/2-inch drive
Mandrel, seal, ST-1173
Mandrel, seal, ST-1259
Pilot, seal, ST-1260
Socket, 7/16-inch, 12-point, 1/2-
Socket, 9/16-inch, 1/2-inch drive
Socket, 5/8-inch, 1/2-inch drive
Socket, 7/8-inch, 1/2-inch drive
Socket, 1 1/16-inch, 1/2-inch drive
Wrench, torque, 0 to 250 ft lb
(0 to 350 Nm), 1/2-inch drive
Cutting fluid, lapping (item 5, appendix B)
Gasket, gearcase cover
Lockwasher, camshaft support (three required)
Lockwasher, engine mount (eight required)
Lockwasher, gearcase cover to engine
Lockwasher, vibration damper (six required)
Oil, lubricating (item 12, appendix 6)
Packing, camshaft support
Prussian blue (item 13, appendix B)
Seal, accessory drive
Shims, camshaft support (as required)
Lubricating oil pump installed (page 2-88).
1. Cylinder block (1)
New gasket (2)
Aline with dowel pins (3) and put on.
Due to excessive weight, assistance will be needed to prevent personal injury when
lifting heavy parts.
Gearcase cover (4)
Aline with dowel pins and put on.
3. Gearcase cover (4)
Thirteen screws (5)
and thirteen new
Using 1/2-inch drive 5/8-inch socket,
6-inch extension, and ratchet handle,
screw in until snug.
Do not tighten.