Quantcast EXHAUST   MANIFOLD   INSTALLATION

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TM   5-2815-241-34&P EXHAUST   MANIFOLD   INSTALLATION INITIAL  SETUP Tools Materials/Parts Chisel,   cold,   1/2-inch Extension,   6-inch,   1/2-inch   drive Goggles,  safety Hammer,   ball-peen,   16-ounce Socket,   5/8-inch,   1/2-inch   drive Wrench,  torque,  0  to  150  ft  lb  (0 to  210  N•m),  1/2-inch  drive Gasket   (six   required) Key  washer  (four  required) Locking  plate,  nut,  exhaust  manifold  (four required) Personnel  Required Two ACTION LOCATION ITEM REMARKS WARNING Due to excessive weight, assistance will be needed to prevent personal injury when lifting heavy parts. CAUTION Exhaust manifold is in three sections and care must be taken when installing not to allow sections  to  separate.  Assistance  will  be  needed  to  support  exhaust  manifold  while performing  steps  1  and  2. 1.  Cylinder  heads  (1) Six  new  gaskets  (2) and  exhaust manifold   (3) a. Position  six  new  gaskets  on  cylinder head   dowels. b. With  assistance,  position  exhaust  mani- fold  on  cylinder  heads. 2. Exhaust manifold (3) Four  new  nut  locking plates  (4),  eight sleeve   bearings   (5) and  eight  screws  (6) Position  four  new  nut  locking  plates  with screws  and  spacers  on  exhaust  manifold  and screw  in  until  finger  tight. 3. Two  retaining  straps (7),  new  key  washers (8),  and  four screws  (9) Position  two  retaining  straps  with  screws and new key washers on exhaust manifold and  screw  in  until  finger  tight. 2-134


 


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