EXHAUST MANIFOLD INSTALLATION
Chisel, cold, 1/2-inch
Extension, 6-inch, 1/2-inch drive
Hammer, ball-peen, 16-ounce
Socket, 5/8-inch, 1/2-inch drive
Wrench, torque, 0 to 150 ft lb (0
to 210 Nm), 1/2-inch drive
Gasket (six required)
Key washer (four required)
Locking plate, nut, exhaust manifold (four
Due to excessive weight, assistance will be needed to prevent personal injury when
lifting heavy parts.
Exhaust manifold is in three sections and care must be taken when installing not to allow
sections to separate. Assistance will be needed to support exhaust manifold while
performing steps 1 and 2.
1. Cylinder heads (1)
Six new gaskets (2)
Position six new gaskets on cylinder
With assistance, position exhaust mani-
fold on cylinder heads.
2. Exhaust manifold (3)
Four new nut locking
plates (4), eight
sleeve bearings (5)
and eight screws (6)
Position four new nut locking plates with
screws and spacers on exhaust manifold and
screw in until finger tight.
Two retaining straps
(7), new key washers
(8), and four
Position two retaining straps with screws
and new key washers on exhaust manifold
and screw in until finger tight.