TURBOCHARGER AND OIL LINE INSTALLATION
Extension, 6-inch, 1/2-inch drive
Joint, universal, 1/2-inch drive
Screwdriver, flat-tip, 1/4-inch
Socket, 9/16-inch, 1/2-inch drive
Wrench, box-end, 9/16-inch (two
Wrench, open-end, 1/2-inch
Wrench, open-end, 5/8-inch
Wrench, open-end, 3/4-inch
Wrench, open-end, 1 1/4-inch
Tools - Continued
Wrench, open-end, 1 5/16-inch
Wrench, open-end, 1 3/8-inch
Wrench, torque, 0 to 150 ft lb (0 to 210 Nm),
Compound, antiseize (item 2, appendix B)
Remove nuts from studs on exhaust manifold and tape from all openings on
turbocharger. Make sure oil return line fitting is facing down.
1. Exhaust manifold (1)
New gasket (2)
and four nuts (4)
Coat mounting studs on exhaust manifold
with antiseize compound.
Position new gasket on exhaust manifold
with convex side toward turbocharger.
Position turbocharger on exhaust
Screw on four nuts until finger tight.
Using 1/2-inch drive 9/16-inch socket,
6-inch extension, universal joint, and 0
to 150 ft lb (0 to 210 Nm) torque
wrench, torque nuts to 22 to 28 ft lb (30
to 38 Nm).
2. Right side of
Oil return hose
cylinder block (5)
Using 1 1/4-inch open-end wrench, screw
in and tighten.
Oil return tube (7),
hose (8), and
Position clamp on hose end of oil return
tube and hose.
Position hose end of oil return tube and
hose on oil return hose fitting.
c. Using 1/4-inch flat-tip screwdriver,
Position oil tube and hose fitting on
turbocharger oil return hose fitting (6).
Using 1 3/8-inch and 1 5/16-inch open-
end wrenches, tighten.