TM-9-2805-256-140001.gif TM-9-2805-256-140002.gif TM-9-2805-256-140003.gif TM-9-2805-256-140004.gif TM-9-2805-256-140005.gif
Tm-9-2805-257-14
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Chapter 1 Introductio
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Reporting Equipment Improvement Recommendations (Eir).
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Location And Description Of Major Components (Models 2a016-1, -2) (Figure
1-2).
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Reporting Deficiencies
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Location And Description Of Major Components
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Figure 1-3. Location And Description Of Major Components Models 2a016-3, -4.
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Equipment Data
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Differences Between Models
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Air Supply.
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Chapter 2 Operating Instructions
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Control Or Indicator
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F I G U R E 2 - 1 . O P E R A T O R ' S C O N T R O L S A N D I N D I C A T
O R S
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Section Il. Preventive Maintenance Checks And Services (Pmcs)
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Reporting Deficiencies
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Table 2-1. Operator Preventive Maintenance Checks And Services (Pmcs).
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Section Ill. Operation Under Usual Conditions
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Figure 2-2. Starting Procedures
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Stopping Procedures
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Section Iv. Operation Under Unusual Conditions
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Operation In Extreme Cold
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Chapter 3 Operators Maintenance Instructions
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Table 3-1. Operator Troubleshooting Procedures.
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Engine Starts But Fails To Keep Running
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Chapter 4 Unit Maintenance
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Section Il. Service Upon Receipt
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Table 4-1. Unit Preventive Maintenance Checks And Services (Pmcs)
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Engine Fails To Start
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Engine Starts But Fails To Keep Running
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Engine Misses Or Runs Erratically
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Section V. Unit Maintenance Procedures
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Fuel Filter Assembly
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Figure 4-1. Fuel Filter, Disassembly And Reassembly.
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Flywheel Cover.
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Figure 4-2. Flywheel Cover, Removal And Installation.
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Cylinder Head Covers
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Figure 4-3. Cylinder Head Covers, Removal.
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Installation
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Figure 4-4. Cylinder Head Covers, Installation.
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Lower Air Duct And Upper Air Duct.
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Figure 4-5. Lower Air Duct And Upper Air Duct, Removal And Installation
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Ignition Switch
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Figure 4-6. Ignition Switch, Removal And Installation.
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High Tension Cables
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Figure 4-7. High Tension Cables, Removal And Installation.
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Spark Plugs
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Figure 4-8. Spark Plugs, Removal And Installation.
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Air Cleaner
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Figure 4-9. Air Cleaner Assembly Service (Oil Bath).
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Service.Dry
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Figure 4-10. Air Cleaner Assembly Service (Dry).
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Air Cleaner Assembly
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Figure 4-11. Air Cleaner Assembly (Dry), Removal And Installation.
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Removal. Oil Bath.
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Figure 4-12. Air Cleaner Assembly (Oil Bath), Removal And Installation.
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Clamps And Hoses
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Figure 4-13. Clamps And L-Loses, Replacement.
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Air Cleaner Element.
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Figure 4-14. Air Cleaner Element (Oil Bath), Removal And Installation.
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Removal. Dry.
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Figure 4-15. Element (Dry), Removal And Installation
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Relief Valve
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Figure 4-16. Relief Valve, Replacement.
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Rocker Cover
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Figure 4-17. Rocker Cover, Removal And Installation
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Oil Fill Tube And Gage Assembly
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Figure 4-18. Oil Fill Tube And Gage Assembly, Removal And Installation.
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Governor Assembly.
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Figure 4-19. Governor, Adjustment.
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Breaker Points Cover (Breaker Point Ignition)
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Figure 4-20. Breaker Point Cover, Removal And Installation.
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Breaker Points Assembly (Breaker Point Ignition)
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Figure 4-21. Breaker Points, Removal And Installation.
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Breaker Points (Breaker Point Ignition)
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Figure 4-22. Breaker Points, Adjustment.
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Condenser (Breaker Point Ignition)
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Figure 4-23. Condenser, Removal And Installation.
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Breather Line
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Installation. Oil Bath.
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Removal. Dry
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Figure 4-25. Breather Line (Dry Element), Removal And Installation.
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Throttle Control.
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Figure 4-26. Throttle Control, Removal And Installation.
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Carburetor
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Figure 4-27. Carburetor, Adjustment
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Removal.
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Figure 4-28. Carburetor, Removal.
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Installation.
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Figure 4-29. Carburetor, Installation
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Fuel Pump
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Figure 4-30. Fuel Pump Pressure Test
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Removal.
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Figure 4-31. Fuel Pump, Removal And Installation
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Fuel Line
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Figure 4-32. Fuel Line, Removal And Installation
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Starter Flange
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Figure 4-33. Starter Flange, Removal And Installation.
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Flywheel
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Figure 4-34. Flywheel, Removal And Installation.
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Intake Manifold
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Figure 4-35. Intake Manifold, Removal And Installation.
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Exhaust Manifold
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Figure 4-36. Exhaust Manifold, Removal And Installation
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Bearing Cap
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Section Vi. Preparation For Shipment Or Storage
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Chapter 5 Direct Support Maintenance Instructions
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Direct Support Troubleshooting Procedures
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Table 5-1. Direct Support Troubleshooting Procedures (Cont).
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Engine Will Not Start Or Runs Erratically Model 2a016-4.
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Section Ill. Direct Support Maintenance Procedure
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Oil Pan
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Figure 5-1. Oil Pan, Removal And Installation.
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Governor Assembly.
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Figure 5-2. Governor Assembly, Removal.
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Repair Breakerl Ess Ignition.
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Figure 5-3. Governor Repair Breakerless Ignition.
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Repair. Breaker Point Ignition
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Figure 5-4. Governor Repair Breaker Point Ignition
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Installation.
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Figure 5-5. Governor Assembly, Installation
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Ignition Timing
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Figure 5-6. Ignition Timing.
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Ignition Control Unit (Breakerless Ignition).
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Figure 5-7. Ignition Control Unit, Removal And Installation.
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Transformer (Breakerless Ignition)
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Figure 5-8. Transformer, Removal And Installation.
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Ignition Module (Breakerless Ignition)
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Figure 5-9. Ignition Module, Removal And Installation.
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Low Voltage Cable (Breakerless Ignition)
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Figure 5-10. Low Voltage Cable, Removal And Installation.
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Cylinder Head
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Figure 5-11. Cylinder Head, Removal.
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Repair
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Figure 5-12. Cylinder Head Assembly, Repair.
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Installation.
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Figure 5-13. Cylinder Head, Installation.
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Rockers
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Installation
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Valve Adjustment.
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Figure 5-15. Valve Adjustment.
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Intake And Exhaust Valves
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Figure 5-16. Intake And Exhaust Valve, Removal And Installation.
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Piston And Connecting Rod Assembly
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Figure 5-17. Piston And Connecting Rod, Removal.
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Repair.
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Figure 5-18. Piston And Connecting Rod, Repair.
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Installation
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Figure 5-19. Piston And Connecting Rod Assembly, Installation.
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Rotating Magnet.
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Figure 5-20. Rotating Magnet, Removal And Installation.
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Coil.
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Installation.
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Flywheel Side Oil Seal
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Figure 5-22. Flywheel Side Oil Seal, Removal And Installation.
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Noise Suppression Filter (Breaker Point Ignition)..
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Figure 5-23. Noise Suppression Filter, Removal And Installation
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Crankshaft Side Oil Seal.
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Figure 5-24. Crankshaft Side Oil Seal, Removal And Installation.
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Compression Test
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Figure 5-25. Compression Test
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Figure 5-26. Breakerless Ignition System Wiring Diagram.
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Figure 5-27. Breaker Point Ignition Wiring Diagram.
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Table 5-2. Engine Repair And Replacements Limits.
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Table 5-2. Engine Repair And Replacements Limits.
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Table 5-2. Engine Repair And Replacements Limits.
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Table 5-2. Engine Repair And Replacements Limits.
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Chapter 6 General Support Maintenance Instructions
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General Support Troubleshooting Procedures
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Section Ill. General Support Maintenance Procedures
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Bearing Cap Assembly
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Figure 6-1. Bearing Cap, Removal And Repair.
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Installation.
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Figure 6-2. Bearing Cap, Installation.
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Crankshaft Assembly
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Inspection.
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Inspection. (Cint)
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Figure 6-5. Crankshaft Installation.
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Camshaft, Camshaft Axle, And Tappets
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Figure 6-6. Camshaft, Removal And Inspection.
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Installation.
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Figure 6-7. Camshaft, Installation.
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Crankcase Assembly.
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Figure 6-8. Crankcase, Repair.
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Table 6-2. Engine Repair And Replacement Limits.
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Table 6-2. Engine Repair And Replacement Limits (Cont).
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Appendix A References
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Section I. Introduction
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Service
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Explanation Of Columns In The Mac, Section Ill
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Section Il. Maintenance Allocation Chart
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Section Il. Maintenance Allocation Chart (Cont)
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Section Il. Maintenance Allocation Chart (Cont)
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Section Il. Maintenance Allocation Chart (Cont)
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Section Il. Maintenance Allocation Chart (Cont)
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Section Il. Maintenance Allocation Chart (Cont)
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Section Ill. Tools And Test Equipment Requirements For 3 Hp Military
Standard Engine
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Appendix C Components Of End Item And Basic Issue Items Lists
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Section Il. Components Of End Items
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Appendix D Expendable/Durable Supplies Materials List
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Section Il. Expendable/Durable Supplies And Materials List
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Table E-7. Torque Limits.
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Appendix F Additional Authorization List (Aal)
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Index
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Index (Cont)
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Index (Cont)
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Index (Cont)
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Index (Cont)
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Index (Cont)
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Index (Cont)
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Index (Cont)
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The Metric System And Equivalents
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