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Tm-9-2805-258-14
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Section 1. General Information
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Reporting Equipment Improvement Recommendations (Eir)
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Location And Description Of Major Components
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Figure 1-2. Location And Description Of Major Components
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Equipment Data
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Section Ill. Principles Of Operation
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Lubrication.
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Chapter 2 Operating Instructions
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Chapter 2 Operating Instructions
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Section Il. Preventive Maintenance Checks And Services (Pmcs)
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Reporting Deficiencies
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Table 2-1. Operator Preventive Maintenance Checks And Services (Pmcs)
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Section Ill. Operation Under Usual Conditions
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Operation In Rainy, Humid, Or Salt Air Conditions
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Chapter 3 Operators Maintenance Overview Instructions
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Table 3-1. Operator Troubleshooting Procedures.
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Section Ill. Operators Maintenance
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Section L. Repair Parts; Special Tools, Test, Measurement, Diagnostic
Equipment (Tmde); And Support Equipment
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Section Il. Service Upon Receipt
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Section Iv. Unit Troubleshooting
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Table 4-2. Unit Troubleshooting Procedures.
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Engine Fails To Start
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Engine Surges Or Overspends
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Section V. Unit Maintenance Procedures
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General.
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Figure 4-1. Fuel Filter, Service
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Air Cleaner Element
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Figure 4-2. - Air Cleaner Element, Service
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Replacement
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Figure 4-3. Air Cleaner Element, Replacement.
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Air Cleaner, Support Bracket And Restriction Indicator.
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Figure 4-4. Air Cleaner, Support Bracket And Restriction Indicator, Removal
And Installation.
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Clamps And Hose
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Figure 4-5. Clamps And Hose, Removal And Installation.
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Air Cleaner Elbow
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Figure 4-6. Air Cleaner Elbow, Removal And Installation.
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Breather Tube
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Figure 4-7. Breather Tube, Removal And Installation
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Oil Filter Element.
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Figure 4-8. Oil Filter Element, Replacement
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Replacement (Spin On Type). .
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Figure 4-9. Oil Filter, Replacement.
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Oil Filter Cover And Studs
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Figure 4-10. Oil Filter Cover And Studs, Removal And Installation.
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Top Cover, Right And Left Shrouds And Cylinder Baffles
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Figure 4-11. Top Cover, Right And Left Shrouds And Cylinder Baffles,
Removal.
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Installation
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Figure 4-12. Top Cover, Right And Left Shrouds And Cylinder Baffles,
Installation.
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Oil Pan Cover, Shroud And Baffle Plat
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Figure 4-13. Oil Pan Cover, Shroud And Baffle Plate, Removal And
Installation
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Oil Pan Baffle, Control Rod, Positioner And Front Engine Mount
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Figure 4-14. Oil Pan Baffle, Control Rod, Positioner And Front Engine Mount,
Removal And Installation
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Oil Lines And Fittings
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Figure 4-15 Oil Lines And Fittings, Removal And Installation.
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Rocker Box Hose And Fittings.
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Figure 4-16. Rocker Box Hose And Fittings, Removal And Installation
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Pressure Regulator Valve
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Figure 4-17. Pressure Regulator Valve, Removal And Installation.
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Crankcase Breather
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Figure 4-18. Crankcase Breather, Removal And Installation
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Low Oil Pressure Shutdown Switch And T Connector
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Figure 4-19. Low Oil Pressure Shutdown Switch And "T" Connector, Removal
And Installation.
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Oil Pressure Transmitter
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Figure 4-20. Oil Pressure Transmitter, Removal And Installation.
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Choke Solenoid And Bracket.
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Figure 4-21. Choke Solenoid, Adjustment.
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R E M O V A L
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Figure 4-22. Choke Solenoid And Bracket, Removal And Installation.
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Preheater
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Figure 4-23. Preheater, Removal And Installation
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Magneto And Gear
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Figure 4-24. Magneto And Gear, Removal.
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Installation
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Figure 4-25. Magneto And Gear, Installation
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Ignition Timing
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Figure 4-26. Ignition Timing, Adjustment.
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Magneto Contacts
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Figure 4-27. Magneto Contacts, Adjustment.
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Removal.
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Figure 4-28. Magneto Contacts, Removal And Installation.
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Condenser
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Figure 4-29. Condenser, Removal And Installation
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Coil
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Figure 4-30. Coil, Removal And Installation
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High Tension Cables
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Figure 4-31. High Tension Cable, Removal And Installation
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Spark Plugs
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Figure 4-32. Spark Plug, Removal And Installation
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Starter
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Figure 4-33. Starter, Removal And Installation.
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Regulator-Rectifier
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Figure 4-34. Regulator-Rectifier, Removal And Installation.
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Governor/Carburetor Control.
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Figure 4-35. Governor/Carburetor Control, Removal And Installation.
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Governor Control Rod.
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Figure 4-36. Governor Control Rod, Adjustment.
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Removal.
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Figure 4-37. Governor Control Rod, Removal And Installation.
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Tm-9-2805-258-14_115
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Figure 4-38. Governor Oil Tube, Removal And Installation
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Governor
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Figure 4-39. Governor, Adjustment.
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Removal.
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Figure 4-40. Governor, Removal And Installation.
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Exhaust Manifold And Exhaust Pipe.
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Figure 4-41. Exhaust Manifold And Exhaust Pipe, Removal And Installation.
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Manual Choke
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Figure 4-42. Manual Choke, Removal And Installation.
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Figure 4-44. Carburetor, Removal And Installation.
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Figure 4-43. Carburetor, Adjustment.
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R E M O V A L .
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Figure 4-44. Carburetor, Removal And Installation.
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Fuel Line And Fittings
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Figure 4-45. Fuel Line And Fittings, Removal And Installation
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Fuel Pump
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Figure 4-46. Fuel Pump, Test
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Removal
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Figure 4-47. Fuel Pump, Removal And Installation
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Intake Manifold Assembly
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Figure 4-48. Intake Manifold Assembly, Removal And Installation
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Rocker Box Cover.
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Figure 4-49. Rocker Box Cover, Removal And Installation.
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Alternator.
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Installation
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Wiring Harness
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Figure 4-51. Wiring Harness, Test, Removal And Installation.
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Tachometer Adapter
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Figure 4-52. Tachometer Adapter, Replacement.
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Air Breather Reed And Support
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Figure 4-53. Air Breather Reed And Support, Removal And Installation
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Compression Test.
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Figure 4-54. Compression, Test.
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Figure 4-55. Wiring Diagram.
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Section Vi. Paragraph 4 - 57 General . . . . . . . . . Army Tm 9-2805-258-14
Air Force To 38g2-89-21 Navy Navfac P-8-614-14e Preparation For Shipment Or
Storage
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Section L. Repair Parts; Special Tools; Test, Measurement, Diagnostic
Equipment (Tmde); And Support Equipment
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General
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Engine Lacks Power
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Section Ill. Direct Support Maintenance Procedures
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Figure 5-1. Flywheel, Removal And Installation
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Fan Housing
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Figure 5-2. Fan Housing, Removal And Installation.
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Oil Pump Gears, Spacer And Oil Pump Cover
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Figure 5-3. Oil Pump Gears, Spacer, And Oil Pump Cover, Removal And
Installation.
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Oil Filler Tube And Gage
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Figure 5-4. Oil Filler Tube And Gage, Replacement.
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Starter Assembly
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Figure 5-5. Starter Assembly, Repair.
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Carburetor
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Figure 5-6. Carburetor, Repair.
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Timing Gear Cover
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Installation
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Timing Gear Cover Oil Seal
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Figure 5-8. Timing Gear Cover Oil Seal, Replacement.
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Oil Pan
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Figure 5-9. Oil Pan, Removal And Installation.
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Check Valve
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Figure 5-10. Check Valve, Removal And Installation.
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Cylinder Head Assembly.
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Figure 5-11. Cylinder Head Assembly, Removal.
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Repair
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Figure 5-12. Cylinder Head Assembly, Repair.
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Installation.
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Figure 5-13. Cylinder Head Assembly, Installation
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Rockers
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Figure 5-14. Rockers, Removal.
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Inspection/Repair
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Installation
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Intake And Exhaust Valves
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Figure 5-17. Intake And Exhaust Valves, Removal And Installation
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Valve Tappets.
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Figure 5-18. Valve Tappets, Removal And Installation.
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Rear Oil Seal
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Figure 5-19. Rear Oil Seal, Replacement.
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Table 5-2. Engine Repair And Replacements Limits.
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Table 5-2. Engine Repair And Replacements Limits (Cont).
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Chapter 6 General Support Maintenance Instructions
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General Support Troubleshooting Procedures
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Engine Oil Consumption Excessive
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Piston And Connecting Rod
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Figure 6-1. Piston And Connecting Rod, Removal
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Repair.
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Figure 6-2. Piston And Connecting Rod, Repair.
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Installation
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Figure 6-3. Piston And Connecting Rod, Installation.
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Cylinder
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Figure 6-4. Cylinder, Removal And Installation
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Camshaft, Camshaft Gear, And Bearing
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Figure 6-5. Camshaft, Camshaft Gear And Bearing, Removal And Installation
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Crankshaft
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Figure 6-6. Crankshaft, Removal.
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Installation
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Figure 6-7. Crankshaft, Installation.
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Crankcase
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Figure 6-8. Crankcase, Repair.
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Table 6-2. Engine Repair And Replacement Limits
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Table 6-2. Engine Repair And Replacement Limits (Cont)
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Table 6-2. Engine Repair And Replacement Limits (Cont)
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Appendix A References
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Appendix B Maintenance Allocation Chart
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Service
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Explanation Of Columns In The Mac, Section Ill
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Section Il. Maintenance Allocation Chart
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Section Il. Maintenance Allocation Chart (Cont)
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Section Il. Maintenance Allocation Chart (Cont)
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Section Il. Maintenance Allocation Chart (Cont)
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Section Il. Maintenance Allocation Chart (Cont)
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Section Ill. Tools And Test Equipment Requirements For 10 Hp Military
Standard Engine
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Appendix C Item And Basic Issue Items Lists
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Section Il. Components Of End Items
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Appendix D Expendable/Durable Supplies Materials
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Section Il. Expendable/Durable Supplies And Materials L I St
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Appendix E Torque Limits
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Appendix F Additional Authorization List (Aal)
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Index
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Index (Cont)
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Index (Cont)
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Index (Cont)
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Index (Cont)
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Index (Cont)
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Index (Cont)
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Index (Cont)
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The Metric System And Equivalents
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