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TM   9-2815-202-34 4-3.   EXHAUST   MANIFOLD   REPLACEMENT This  task  covers: a.  Removal b.  Installation INITIAL    SETUP MODELS MANDATORY   REPLACEMENT   PARTS 7083-7395 4  Gaskets  (App  F,ltem  41) TOOLS  AND  SPECIAL  TOOLS EQUIPMENTCONDITION General mechanics tool kit (App B, Item 96) Para  Description Torque wrench (App B, Item 101) 4-2 Turbocharger   removed a.   Removal (1) (2) (3) (4) (5) Loosen five nuts(1 ) securing exhaust manifold (2) to cylinder head. SIide  exhaust  manifold  (2)  up  and  off  cylinder  head. Remove five nuts (1), three center retainers (3), and two end retainers (4). Remove  two  exhaust  manifold  gaskets  (5).  Discard  gaskets. Repeat  steps  1  thru  4  above  for  opposite  side  exhaust  manifold. b.   Installation NOTE When  installing  metal  clad  exhaust  manifold  gaskets,  insure  crimped  side  of  gasket  is facing  cylinder  head. (1)  Position  two  gaskets  (5)  over  exhaust  manifold  studs  (6). NOTE Position the bevel washers so outer diameter will rest on manifold and crown at center is next to nut. (2) Install three center retainers (3), two end retainers (4), and five nuts (1). 4-6


 


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