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TM9-2815-202-34 4-12.   FUEL   PUMP   REPLACEMENT This task covers: a.  Removal b. Disassembly c.   Cleaning/Inspection d.  Assembly e.  Installation INITIAL   SETUP MODELS EXPENDABLE/DURABLE   SUPPLIES Fuel oil (App C, Item 21) Engine oil (App C, Item 16) Sealant (App C, Item 39) TOOLS AND SPECIAL  TOOLS General mechanics tool kit (App B, Item 96) Oil seal remover (App B, Item 97) Installer  handle  (App  B,  Item  97) Adapter (App B, Item 97) Torque wrench (App B, Item 101) MANDATORY  REPLACEMENT  PARTS 1 Gasket (App F,ltem 72) 4 Lockwashers (App F,ltem 91) 1 Gasket (App F, Item 70) 2 Seals (App F, ltem 147) EQUIPMENT   CONDITION Para  Description 4-6 Fuel lines removed (7083-7395 and 7083-7398) 4-8 Thermostat housing and crossover tubes removed (Except on 7083-7391, 7083-7396, and 7083-7399) 5-4 Fuel lines removed (7083-7396 and 7083-7399) 5.1-4 Fuel lines removed (7083-7391) a.   Removal (1) Remove three bolts (1)securing fuel pump assembly (2) and gasket (3) to governor.  Remove  fuel  pump  assembly and  discard  gasket. (2) Remove drive coupling fork (4) from drive shaft  (5). b.   Disassembly (1) (2) (3) (4) Place  fuel  pump  assembly  in  a  soft-jawed vise.  Remove  four  bolt  and  Iockwasher assemblies (6) securing pump body cover (7) to fuel pump body (8). Remove four bolts (9) and four Iockwashers  (10)  securing  pump  body cover (7) to fuel pump body (8). Separate cover  and  body.  Discard  Iockwashers. Remove drive shaft (5) and drive gear (11). Remove  driven  gear  assembly  (12). 4-40   Change   1


 


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