Quantcast CYLINDER  HEAD  ASSEMBLY  REMOVAL/INSTALLATION

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TM   9-2815-202-34 4-27.  CYLINDER  HEAD  ASSEMBLY  REMOVAL/INSTALLATION This  task  covers: a.  Removal b.  Installation INITIAL SETUP MODELS n All TOOLS  AND  SPECIAL  TOOLS General  mechanics  tool  kit  (App  B Cylinder head lifting fixture (App B Guide  studs  (App  B,  Item  88) Torque wrench (App B, Item 101) Item 96) Item 19) MANDATORY  REPLACEMENT  PARTS 2 Seal rings (App F, Item 134) 8 Compression  gaskets  (App  F,  Item  83) 2 Seal rings (App F, Item 136) Seal rings (App F, Item 137) 12 Seal rings (App F, Item 138) EXPENDABLE/DURABLE   SUPPLIES International compound no. 2 (App C, Item 24) EQUIPMENT   CONDITION Para  Description 4-2 Turbocharger oil line clips removed (7083-7395) 4-3 Exhaust manifolds removed (7083-7395) EQUIPMENT  CONDITION  (Cent) Para 4-6 4-8 4-10 4-11 4-15 4-17 4-18 4-26 5-3 5-4 5-6 5.1-4 5.1-6 5.1-8 5.1-11 6-4 6-11 Description Fuel lines removed (7083-7395 and 7083-7398) Thermostat  housings  removed  (7083-7395 and  7083-7398) Air box heater removed (7083-7395 and 7083-7396) Rocker  arm  covers  removed Block  mounted  breather  disconnected (Except 7083-7398 and 7083-7399) Governor  cover  and  throttle-control  rods Fuel rod hoses detached Injector  control  tubes  removed Exhaust manifolds removed (7083-7391 and  7083-7396) Fuel lines removed (7083-7396 and 7083-7399) Water  manifolds  removed  (7083-7396 and  7083-7399) Fuel lines removed (7083-7391) Water  manifolds  removed  (7083-7391) Glow  plug  harness  removed  (7083-7391) Air inlet by-pass valve hoses detached (7083-7391) Exhaust  manifolds  removed  (7083-7398) Air box heater removed (7083-7398 a n d     7 0 8 3 - 7 3 9 9 )  Exhaust  manifolds  removed  (7083-7399) 7  -  4 a.  Removal (1) (2) (3) (4) Attach lifting bracket (1) to center three exhaust manifold studs (2) located at outboard side of cylinder head. Secure in place with three 7/1 6-20-inch nuts (3). Attach a chain to lifting bracket (1) and take up slack in chain. Remove two cylinder head bolts (4) at outboard corners of cylinder head and install guide studs (5). Remove remaining eight  cylinder  head  bolts  (4). Lift  cylinder  head  assembly  (6)  from cylinder  block. 4 - 9 8 Change 1


 


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