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TM  9-2815-202-34 4-34   CYLINDER   LINER   MAINTENANCE   (Cont.) NOTE After honing, liner must conform to same limits on taper and out of round as a new liner and piston to liner clearance must be within specified limits. f.   Selection   Of   New   Cylinder   Liner NOTE Cylinder bores in a new cylinder block are classified as #0, #1, #2, #3 or #4 (Table 4-4), designating size range for each bore. An appropriate cylinder liner is fitted to each bore. This number is stamped on fire deck of cylinder block next to each cylinder  bore. TABLE 4-4. NEW CYLINDER LINER TO NEW CYLINDER BLOCK BORE FITS Standard  Cylinder  Liner  Diameters Classification Cylinder and  Liner-to-Block  Clearances Number  Stamped Bore When  Properly  Matched Adjacent to Classification Liner (0. D.) Liner (0. D.) Liner/Block Each Cyl. Bore Diameter (I. D.) Classification Diameter Clearance CAST  IRON  BLOCK #0 4.6256"/4.6259" #1 4.6250"/4.6255" .0001"/.0009" #1 4.6260"/4.6265" #1 4.6250"/4.6255" .0005"/.0015" #2 4.6256"/4.6260" .0000"/.0009" #2 4.6266"/4.6270" #2 4.6256"/4.6260" .0006"/.0014" #3 4.6261"/4.6265" .0001"/.0009 #3 4.6271"/4.6275" #3 4.6261"/4.6265" .0006"/.0014" #4 #4 4.62701"/4.62800 .0005"/.0015" METRIC #0 117.490/117.498  mm #1 117.475/117.488  mm .002/.023 mm #1 117.500/117.513  mm #1 117.475/117.488  mm .012/.038 mm #2 117.490/117.500  mm .000/.023 mm #2 117.516/117.526  mm #2 117.490/117.500  mm .0161.036  mm #3 117.503/117.513  mm .003/.023 mm #3    117.528/117.539  mm   #4   117.503/117.513         mm                    . 015/.036 mm I #4 I I #4 I 117.527/117.551 mm I .012/.038mm 4-148


 


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