Do not cut liner shims at installation. Shims must be unbroken to seat insert properly.
Maximum liner height difference of 0.002 inch between any two adjacent liners is
allowed as measured lengthwise along cylinder center line (10).
Measure distance from top of liner to
top of block with a depth gage (11).
Liner flange must be 0.045 to 0.050
inch below surface of block.
Liner inserts 0.0015 inch thicker or 0.0015, 0.004, and 0.008 inch thinner than standard
If necessary, adjust liner height by adding 0.002 inch shims underneath liner insert or use
Matchmark liner and cylinder block on outboard side with felt pen so liner is reinstalled in
same position and same cylinder bore.
Remove hold down clamp and cylinder liner. Do not remove liner insert.
Cylinder liner is installed as a complete assembly including piston assembly, connecting
rod, and cylinder liner. See Para 4-33 for installation instructions.
END OF TASK
4-33 Install piston and rod assembly
4-32 Install oil pump and oil pump tubes
4-31 Install oil pressure regulator and
4-27 Install cylinder head
4-20 Install oil pan