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TM9-2815-202-34 5-6.   ENGINE   WATER   MANIFOLDS   REPLACEMENT This  task  covers: a.  Removal b.  Installation INITIAL   SETUP MODELS MANDATORY   REPLACEMENT   PARTS n 7083-7396 7083-7399 16 Lockwashers (App F,ltem 93) 8 Gaskets (App F, Item 71 ) TOOLS AND SPECIAL TOOLS EQUIPMENT   CONDITION General mechanics tool kit (App B, Item 96) Para   Description Torque wrench (App B, Item 101) 3-7 Oil level gauge rod removed 3-14  Air  inlet  manifold  removed  (7083-7396) 3-15  Air  inlet  manifold  removed  (7083-7399) 5-2  Turbocharger  removed  (7083-7396) 5-3  Exhaust  manifolds  removed  (7083-7396) 7-3  Turbocharger  removed  (7083-7399) 7-4  Exhaust  manifolds  removed  (7083-7399) a.   Removal (1) (2) (3) (4) (5) (6) (7) Disconnect tube assembly (1) at upper fitting (2) on right water manifold (3) and at elbow fitting (4) on top of water pump (5). Remove tube assembly. Disconnect tube assembly (6) at lower fitting (7) on right water manifold (3) and at elbow fitting (8) on front of right cylinder head (9). Remove tube assembly. Remove eight nuts (10) and eight Iockwashers (11) securing water manifold (3) to right cylinder  head  (9).  Discard  Iockwashers  and  remove  water  manifold. Remove four gaskets (12) from bottom of water manifold or top of cylinder head. Discard gaskets. If necessary, remove four fittings (2,7,13, and 14) from end of right water manifold (3), and two plugs (15) from top of water manifold. Repeat steps (2) thru (4) above for left water manifold. If  necessary,  remove two fittings  (7 and 14) and three plugs (15) from left bank water manifold (3). b. Installation (1) (2) (3) If removed, install four fittings (2,7,13, and 14) in the front of right water manifold (3) and two plugs (15) in top of manifold. Install four gaskets (12) over studs (16) on right cylinder head. Install  water  manifold  (3)  on  right  cylinder  head  and  secure  with  eight  Iockwashers  (11)  and eight nuts (10). Torque nuts to 20-25 Ib-ft (27-34 N-m). 5-12 Change  1


 


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