- UNIT, DIRECT SUPPORT AND
GENERAL SUPPORT MAINTENANCE MANUAL FOR AVDS-1790 2CA, 2DA and 2DR
Air-Cooled 12-Cylinder Diesel Engines
- WARNING SUMMARY
- WARNING SUMMARY-continued
- WARNING SUMMARY-continued
- WARNING SUMMARY-continued
- WARNING SUMMARY-continued
- WARNING SUMMARY-continued
- WARNING SUMMARY-continued
- WARNING SUMMARY-continued
- WARNING SUMMARY-continued
- WARNING SUMMARY-continued
- WARNING SUMMARY-continued
- WARNING SUMMARY-continued
- WARNING SUMMARY-continued
- WARNING SUMMARY-continued
- LIST OF EFFECTIVE PAGES/WORK
PACKAGES
- UNIT, DIRECT SUPPORT AND
GENERAL SUPPORT MAINTENANCE MANUAL FOR MAINTENANCE MANUAL AVDS-1790
2CA, 2DA and 2DR Air-Cooled 12-Cylinder Diesel Engines
- TABLE OF CONTENTS
- TABLE OF CONTENTS-continued
- TABLE OF CONTENTS-continued
- TABLE OF CONTENTS-continued
- TABLE OF CONTENTS-continued
- HOW TO USE THIS MANUAL
- CONFIGURATION DIFFERENCES
- WARNINGS, CAUTIONS, AND NOTES
- OW TO USE WORK PACKAGES
- Work Package Steps and
Elements
- Cleaning and Inspection
- All Work Packages-continued
- CHAPTER 1. INTRODUCTORY
INFORMATION, DESCRIPTION, AND THEORY OF OPERATION FOR AVDS-1790
ENGINE MODELS 2CA, 2DA, AND 2DR
- GENERAL INFORMATION
- DESTRUCTION OF ARMY MATERIEL
TO PREVENT ENEMY USE
- NOMENCLATURE CROSS
REFERENCE LIST
- SAFETY, CARE, AND HANDLING
- EQUIPMENT DESCRIPTION AND
DATA
- ENGINE CHARACTERISTICS,
CAPABILITIES, AND FEATURES-continued
- ENGINE CHARACTERISTICS,
CAPABILITIES, AND FEATURES-continued
- ENGINE ASSEMBLY ORIENTATION
- LOCATION AND DESCRIPTION
- Model 2CA Right Front View
- Model 2CA Left Front View
- Model 2CA Rear View
- Model 2DA - Right Front View
- Model 2DA Left Front View
- Model 2DA Rear View
- Model 2DR Front View
- Model 2DR Right Front View
- Model 2DR Left Front View
- LOCATION AND DESCRIPTION -
ENGINE MAJOR WORKING PARTS
- Legend
- LOCATION AND DESCRIPTION -
CONTAINER ASSEMBLY
- END ITEM APPLICATION
- ENGINE SPECIFICATIONS,
CLEARANCES, SHIPPING CONTAINER
- ENGINE, Configuration
(Continued)
- Drive Ratios and Rotation
(From Front)
- CLEARANCES
- THEORY OF OPERATION
- GENERAL THEORY
- ENGINE SYSTEMS
- Induction System
- Lubrication System
- ENGINE LUBRICATION SYSTEM
DIAGRAM
- ENGINE OIL FLOW DIAGRAM
- ENGINE COMPONENTS
- Camshaft Timing Gears
- Connecting Rod, Piston, and
Piston Pin
- Cooling Fans and Drive
- Cooling Fans and Drive
(Continued)
- Crankcase (Cylinder Block)
- Crankcase Breather and Fire
Extinguisher Systems
- Crankshaft, Flywheel, and
Damper
- Cylinder and Head Assembly
- Fuel Cutoff Solenoid
- Fuel Filters, Fuel/Water
Separator Filter (Continued)
- ENGINE COMPONENTS
- Fuel Injection Pump Advance
Assembly
- Fuel Purge System
- Generator
- Intake Manifold Heaters
- Intake Manifold Heater Flow
Diagram
- Oil Coolers, Transmission and
Engine
- Smoke Generating System
- Starter
- TRANSMITTERS
- High Oil Pressure Transmitter
- CHAPTER 2. TROUBLESHOOTING
PROCEDURES FOR AVDS-1790 ENGINE MODELS 2CA, 2DA, AND 2DR
- INSTRUCTIONS AND QUICK GUIDE
TO TROUBLESHOOTING
- QUICK GUIDE TO
TROUBLESHOOTING
- ENGINE FAILS TO CRANK
- MALFUNCTION 1: Engine will
not crank (no response when starter switch is pressed) (Continued)
- MALFUNCTION 2: Starter
engages but engine does not crank
- MALFUNCTION 3: Starter drive
spins, but engine does not crank.
- ENGINE CRANKS TOO SLOW
- ENGINE FAILS TO START AT
NORMAL CRANKING SPEED
- MALFUNCTION 1: Cylinders not
firing (insufficient fuel or incomplete combustion) (Continued)
- MALFUNCTION 1: Cylinders not
firing (insufficient fuel or incomplete combustion) (Continued)
- MALFUNCTION 1: Cylinders not
firing (insufficient fuel or incomplete combustion) (Continued)
- MALFUNCTION 2: Cylinders
partially firing (insufficient fuel).
- ENGINE LOW IDLE ABNORMAL
OPERATION
- MALFUNCTION 2: Low-idle speed
erratic (unsteady or surge).
- ENGINE HIGH IDLE (NO LOAD)
ABNORMAL OPERATION
- ENGINE OVER SPEEDS
- ENGINE STOPS DURING OPERATION
- ENGINE FAILS TO SHUT DOWN
- ENGINE ROUGH OPERATION
- MALFUNCTION 1: Engine
misfires (more noticeable at idle operation)-(Continued)
- MALFUNCTION 1: Engine
misfires (more noticeable at idle operation)-(Continued)
- MALFUNCTION 2: Vibration or
roughness.
- ENGINE NOISY OPERATION
- MALFUNCTION 1: Knock or
tapping sound-(Continued)
- MALFUNCTION 2: Diesel knock
("ping," usually at low-idle speed).
- MALFUNCTION 3: Grinding or
squeaking sound.
- ENGINE ABNORMAL EXHAUST
- MALFUNCTION 1: Excessive
black smoke (one or both banks)-(Continued)
- MALFUNCTION 2: Excessive
bluish smoke during vehicle operation (one or both banks).
- COOLING SYSTEM DEFICIENCIES
- MALFUNCTION 1: Engine
overheating -(Continued)
- ENGINE ABNORMAL OIL PRESSURE
- MALFUNCTION 3: Low oil
pressure with high oil temperature and warning light "ON".
- MALFUNCTION 7: High oil level
(overfull).
- MALFUNCTION 10: Excessive
crankcase blow-by (high crankcase pressure).
- MALFUNCTION 11: Generator oil
pressure abnormal (650 ampere generator).
- MALFUNCTION 11: Generator oil
pressure abnormal (650 Ampere generator, PN 11655469 only).
- ENGINE PERFORMANCE LOW
- MALFUNCTION 1: Low stall with
both banks firing and normal smoke.
- MALFUNCTION 2: Low stall
speed with black exhaust smoke: (one or both banks).
- MALFUNCTION 4: Low stall with
one bank not firing.
- FUEL SYSTEM ABNORMAL
CONDITIONS
- MALFUNCTION 3: Accelerator
and throttle linkage deficiencies.
- MALFUNCTION 4: In-tank fuel
pump deficiencies.
- MALFUNCTION 5: Fuel filter
restriction.
- MALFUNCTION 6: Fuel injection
pump deficiencies.
- MALFUNCTION 6: Fuel injection
pump deficiencies-continued
- MALFUNCTION 6: Fuel injection
pump deficiencies-continued
- MALFUNCTION 7: Engine fuel
supply pump defective.
- MALFUNCTION 8: Fuel injector
nozzle defective.
- MALFUNCTION 8: Fuel injector
nozzle defective-continued
- MALFUNCTION 9: Fuel injector
tube high-pressure fuel leakage.
- MALFUNCTION 10: Engine fuel
return restriction.
- MALFUNCTION 12: Automatic
water drain system in-operative.
- GENERATOR ABNORMAL OPERATION
(650 AMPERE)
- MALFUNCTION 1: Not
charging-(Continued)
- MALFUNCTION 3: Overcharging
(indicator reads right "red")
- MALFUNCTION 4: Discharging
(indicator reads in left "red").
- GENERATOR ABNORMAL OPERATION
(300 AMPERE)
- MALFUNCTION 3: Overcharging
(indicator reads right "red").
- INTAKE MANIFOLD HEATER
ABNORMAL OPERATION
- MALFUNCTION 1: Manifold
heater inoperative-(Continued)
- MALFUNCTION 1: Manifold
heater inoperative-(Continued)
- MALFUNCTION 1: Manifold
heater inoperative-(Continued)
- MALFUNCTION 1: Manifold
heater inoperative-(Continued)
- MALFUNCTION 1: Manifold
heater inoperative-(Continued)
- ENGINE TIME TOTALIZING METER
OPERATION
- SMOKE GENERATING SYSTEM
ABNORMAL OPERATION
- CLEAN AIR SYSTEM
TROUBLESHOOTING
- MALFUNCTION 1: Abnormal
operation of dust detector system (Continued)
- MALFUNCTION 3: Low power and
excessive black smoke.
- CHAPTER 3. STANDARD
MAINTENANCE PROCEDURES FOR AVDS-1790 ENGINE MODELS 2CA, 2DA, AND 2DR
- SERVICE UPON RECEIPT
- OPERATIONAL PROCEDURES
- STANDARD MAINTENANCE
INSTRUCTIONS
- PERSONNEL SAFETY
- HANDLING TECHNIQUES
- CLEANING (Continued)
- Castings, Forgings, and
Machined Surfaces
- Oil Seals and Flexible Hoses
- INSPECTION
- General Inspection
Information
- Bearings
- Tapered Roller Bearings
- Gears and Shafts
- Oil Seals, Preformed
Packings, and Re-useable Gaskets
- REPAIR
- General Repair Information
- Castings
- Gears and Shafts
- Painted Parts
- Studs
- Threaded Parts
- HELICAL-COIL INSERT
REPLACEMENT
- CLEANING
- INSTALLATION
- INSTALLATION-continued
- THREADED INSERT REPLACEMENT
- CLEANING
- INSPECTION
- INSTALLATION
- INSTALLATION-continued
- CHAPTER 4. SERVICE OPERATIONS
FOR AVDS-1790 ENGINE MODELS 2CA, 2DA, AND 2DR
- ENGINE OIL REPLACEMENT
- DRAIN OIL
- FILL OIL
- CHECK OIL LEVEL
- CHECK OIL LEVEL-continued
- ENGINE PRESERVATION
- CHAPTER 5. ENGINE TESTS AND
ADJUSTMENTS FOR AVDS-1790 ENGINE MODELS 2CA, 2DA, AND 2DR
- CYLINDER COMPRESSION TEST
- TEST
- AFTER TEST
- AFTER TEST-continued
- INTAKE AND EXHAUST VALVE
CLEARANCE ADJUSTMENT
- BEFORE ADJUSTMENT (Continued)
- ADJUSTMENT
- AFTER ADJUSTMENT
- INTAKE AND EXHAUST VALVE
TIMING PROCEDURE
- REMOVAL
- TIMING CHECK
- TIMING CHECK (Continued)
- TIMING CHECK (Continued)
- TIMING ADJUSTMENT
- TIMING ADJUSTMENT (Continued)
- TIMING ADJUSTMENT (Continued)
- TIMING ADJUSTMENT (Continued)
- TIMING ADJUSTMENT (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- FUEL INJECTION PUMP TIMING
CHECK
- REMOVAL
- TIMING CHECK
- TIMING CHECK (Continued)
- INSTALLATION
- INDUCTION LEAK TEST
- TEST
- AFTER TEST
- AFTER TEST (Continued)
- ENGINE LEAK TEST
- BEFORE TEST (Continued)
- BEFORE TEST (Continued)
- TEST
- AFTER TEST
- FOLLOW-ON MAINTENANCE
- GENERATOR (650 AMPERE) DRIVE
GEAR TEST
- TEST METHOD ONE: DRIVE GEAR
INSTALLED ON ENGINE
- TEST METHOD TWO: BENCH TEST
- PREPARATION (Continued)
- BENCH TEST
- AFTER BENCH TEST
- ENGINE OPERATING PARAMETERS
- Manifold Pressure.
- ENGINE STALL TEST
- ENGINE STALL TEST (Continued)
- FUEL/WATER SEPARATOR
OPERATION TESTS
- BEFORE TESTS (Continued)
- TESTS
- TESTS (Continued)
- TESTS (Continued)
- TESTS (Continued)
- TESTS (Continued)
- TESTS (Continued)
- AFTER TESTS
- AFTER TESTS (Continued)
- AFTER TESTS (Continued)
- THROTTLE ADJUSTMENTS
- ADJUSTMENT (Continued)
- ADJUSTMENT (Continued)
- ENGINE RUN-IN
- BEFORE RUN-IN (Continued)
- BEFORE RUN-IN (Continued)
- BEFORE RUN-IN (Continued)
- BEFORE RUN-IN (Continued)
- RUN-IN
- RUN-IN (Continued)
- RUN-IN (Continued)
- RUN-IN (Continued)
- TEST SCHEDULE
- TEST SCHEDULE (Continued)
- AFTER RUN-IN
- COOLING FAN CLUTCH SLIP TEST
- TEST (Continued)
- FUEL BACKFLOW VALVE TEST
- Test (Continued)
- CHAPTER 6. ORGANIZATIONAL
MAINTENANCE FOR AVDS-1790 ENGINE MODELS 2CA, 2DA, AND 2DR
- FUEL SUPPLY PUMP REPLACEMENT
(2CA AND 2DA)
- INSTALLATION
- PURGE FUEL SYSTEM
- FUEL SUPPLY PUMP REPLACEMENT
(2DR)
- REMOVAL (Continued)
- INSTALLATION
- PURGE FUEL SYSTEM
- STARTER MOTOR REPLACEMENT
- REMOVAL
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- LOW VOLTAGE STARTER
PROTECTION MODULE REPLACEMENT
- INSTALLATION
- GENERATOR REPLACEMENT (650
AMPERE)
- REMOVAL
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- EXCHANGE PARTS
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- TEST
- GENERATOR REPLACEMENT (300
AMPHERE)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- COOLING FAN INSPECTION
- INSPECTION (Continued)
- COOLING FANS, VANES, FAN
HOUSINGS, AND SEALS REPLACEMENT
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- TOP SHROUD AND MOUNTING
BRACKETS REPLACEMENT
- INSTALLATION
- WIRING HARNESS AND CABLE
REPAIR
- DISCONNECT POINTS
- CIRCUIT DESIGNATIONS
(Continued)
- MODEL 2CA MAIN ENGINE WIRING
HARNESS DIAGRAM
- MODEL 2DA MAIN ENGINE WIRING
HARNESS DIAGRAM
- MODEL 2DR MAIN ENGINE WIRING
HARNESS DIAGRAM
- TRANSMISSION WIRING HARNESS
DIAGRAM
- MODEL 2CA AND 2DA STARTER
WIRING DIAGRAM
- MODEL 2DR STARTER WIRING
DIAGRAM
- MODEL 2DR SMOKE GENERATOR
WIRING DIAGRAM
- STANDARD REPAIR PROCEDURES
FOR WIRING HARNESSES AND CABLES
- REPLACEMENT OF CONNECTORS
- Assembly of Heat Shrink
Insulation Tubing
- Assembly of Terminal Type
Cable Connectors
- Assembly of Female Cable
Connector with Sleeve
- Disassembly of Typical
Female-Type Panel Mounting Receptacle
- Disassembly of Typical
Female-Type Panel Mounting Receptacle with Ridged Locking Nut
- Disassembly of Typical
Female-Type Plug with Ridged Locking Nut
- Disassembly of Typical
Male-Type Plug with Ridged Locking Nut
- Disassembly of Waterproofing
Connectors
- SIGNAL WIRING HARNESS
REPLACEMENT (2CA) (PN 12254376, 12354385) 0057 00
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- SIGNAL WIRING HARNESS
REPLACEMENT (2DA) (PN 12254378, 12354384) 0058 00
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (CONTINUED)
- INSTALLATION (Continued)
- INSTALLATION (Continued).
- INSTALLATION (Continued).
- INSTALLATION (Continued).
- INSTALLATION (Continued).
- INSTALLATION (Continued).
- INSTALLATION (Continued).
- INSTALLATION (Continued).
- INSTALLATION (Continued).
- INSTALLATION (Continued).
- INSTALLATION (Continued).
- INSTALLATION (Continued).
- INSTALLATION (Continued).
- SIGNAL WIRING HARNESS
REPLACEMENT (2DR) (PN 11671816, 10887570) 0059 00
- REMOVAL
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- WIRING HARNESS REPLACEMENT,
STARTER, SMOKE GENERATOR, AND DUST DETECTOR WITH LOW VOLTAGE
PROTECTION MODULE TOP MOUNTED (2CA, 2DA)
- REMOVAL
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- STARTER/ SMOKE GENERATOR/
DUST DETECTOR WIRING HARNESS REPLACEMENT, LVPM CRANKCASE MOUNTED
(2CA, 2DA) (PN 11655456, 11682726)
- REMOVAL
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- STARTER SOLENOID HARNESS
REPLACEMENT (2DR) (PN 11671792)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- GENERATOR WIRING HARNESS
REPLACEMENT (2CA) (PN 11655451)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- GENERATOR WIRING HARNESS
REPLACEMENT (2DA) (PN 11682723)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- GENERATOR HARNESS POSITIVE
LEAD REPLACEMENT (2DR) (PN 11671357)
- REMOVAL (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- TRANSMISSION HARNESS (2CA,
2DA) REPLACEMENT (PN 11655457)
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION
- INSTALLATION (Continued)
- DUST DETECTOR HARNESS
REPLACEMENT (2DR) (PN 12314651)
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION (Continued)
- SMOKE GENERATOR WIRING
HARNESSES (2DR) REPLACEMENT (PN 12354467, 11672386)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- FUEL INJECTION PUMP SHUTOFF
LEAD REPLACEMENT (PN 10882641)
- INSPECTION
- INSTALLATION
- OIL SAMPLING SYSTEM
REPLACEMENT (2CA, 2DA)
- DISASSEMBLY
- INSPECTION
- ASSEMBLY (Continued)
- INSTALLATION
- OIL SAMPLING VALVE
REPLACEMENT (2DR)
- INSPECTION
- OIL COOLER REPLACEMENT,
ENGINE AND TRANSMISSION
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- CLEANING
- INSPECTION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- OIL FILTERS REPLACEMENT
- CLEANING
- INSTALLATION (Continued)
- DAMPER/OIL FILTER HOUSING
RELATED PARTS REPLACEMENT
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION (Continued)
- OIL FILL TUBE REPLACE/REPAIR
- REMOVAL (Continued)
- DISASSEMBLY
- INSTALLATION
- OIL LEVEL GAUGE ROD
REPLACEMENT/REPAIR
- REMOVAL (Continued)
- REMOVAL (Continued)
- DISASSEMBLY
- INSTALLATION
- INSTALLATION (Continued)
- CYLINDER OIL DRAIN TUBES
REPLACEMENT
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- ENGINE OIL HOSE ASSEMBLIES,
TUBE ASSEMBLIES, AND RELATED PARTS REPLACEMENT
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSPECTION
- FUEL INJECTOR TUBE BRACKETS
REPLACEMENT
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- FUEL INJECTION NOZZLE RETURN
HOSES REPLACEMENT
- REMOVAL
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- FUEL BACKFLOW VALVE
REPLACEMENT
- REMOVAL (Continued)
- INSTALLATION
- TURBOSUPERCHARGER DUST
DETECTOR SYSTEM REPLACEMENT
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- DUST EJECTOR SYSTEM
REPLACEMENT
- REMOVAL
- REMOVAL (Continued)
- DISASSEMBLY
- DISASSEMBLY (Continued)
- INSPECTION
- ASSEMBLY (Continued)
- ASSEMBLY (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- FUEL/WATER SEPARATOR
AUTOMATIC DRAIN SYSTEM AND WIRING HARNESS REPLACEMENT
- REMOVAL
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- FUEL/WATER SEPARATOR
REPAIR/FILTER ELEMENT REPLACEMENT
- REMOVAL
- REMOVAL (Continued)
- REMOVAL (Continued)
- DISASSEMBLY
- ASSEMBLY
- INSTALLATION
- INSTALLATION (Continued)
- PRIMARY FUEL FILTER
REPAIR/ELEMENT REPLACEMENT
- REMOVAL (Continued)
- DISASSEMBLY
- CLEANING
- ASSEMBLY
- INSTALLATION
- MANIFOLD HEATER FUEL FILTER
AND SOLENOID REPLACEMENT
- DISASSEMBLY
- INSPECTION
- INSTALLATION
- INSTALLATION (Continued)
- MANIFOLD HEATER ASSEMBLY AND
RELATED PARTS REPLACEMENT 0088 00
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- DISASSEMBLY
- CLEANING
- ASSEMBLY
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- OIL COOLER SCREEN
REPLACEMENT, ENGINE AND TRANSMISSION
- REMOVAL
- CLEANING
- INSTALLATION (Continued)
- OIL COOLER ACCESS COVERS AND
FRAMES REPLACE/REPAIR
- REMOVAL/INSTALLATION
(Continued)
- REMOVAL/INSTALLATION
(Continued)
- REPAIR
- GENERATOR HOSES AND FITTINGS
REPLACEMENT (650 AMPERE)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- SENDING UNITS AND SWITCH
REPLACEMENT (2CA, 2DA)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- SENDING UNITS AND SWITCH
REPLACEMENT (2DR)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- SMOKE GENERATION SYSTEM
REPLACEMENT
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- TURBOSUPERCHARGER AND
TRANSMISSION SHROUDS REPLACEMENT (2CA & 2DA)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- EXHAUST MANIFOLD CLAMPS
REPLACEMENT
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- FIRE EXTINGUISHER TUBE
REPLACEMENT
- INSPECTION
- CHAPTER 7. DIRECT SUPPORT
MAINTENANCE FOR AVDS-1790 ENGINE MODELS 2CA, 2DA, AND 2DR
- ENGINE AND CONTAINER
REPLACEMENT
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- TURBOSUPERCHARGER ASSEMBLY
REPLACEMENT (2CA & 2DA)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- TURBOSUPERCHARGER ASSEMBLY
REPLACEMENT (2 DR)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- TRANSMISSION SPACER RING
ADAPTER REPLACE/REPAIR (2DR)
- REPAIR
- FLYWHEEL AND SPUR GEAR
REPLACEMENT (2CA, 2DA)
- REMOVAL
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- FLYWHEEL AND ADAPTER
REPLACEMENT (2DR)
- REMOVAL
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- ROCKER ARM ASSEMBLY AND COVER
REPLACEMENT
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- ROCKER ARM ASSEMBLY AND COVER
REPAIR
- DISASSEMBLY
- INSPECTION
- INSPECTION (Continued)
- ASSEMBLY
- DAMPER HOUSING OIL CONTROL
VALVES, REPAIR/REPLACE
- REMOVAL (Continued)
- INSPECTION
- INSPECTION (Continued)
- ASSEMBLY
- ASSEMBLY (Continued)
- EXHAUST MANIFOLDS AND
ASSOCIATED PARTS REPLACEMENT
- REMOVAL
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INTAKE MANIFOLD ASSEMBLY
REPLACE/REPAIR
- DISASSEMBLY
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- REPAIR
- ASSEMBLY
- ASSEMBLY (Continued)
- INSTALLATION
- FUEL SUPPLY PUMP MOUNTING
ADAPTER REPAIR/REPLACEMENT
- INSPECTION
- INSTALLATION
- FUEL SUPPLY PUMP DRIVE
COUPLING AND ADAPTER REPLACEMENT
- REMOVAL (Continued)
- INSTALLATION
- PTO COUPLING/FUEL PUMP DRIVE
HOUSING REPAIR (2DR ONLY)
- REMOVAL
- REMOVAL (Continued)
- DISASSEMBLY
- INSPECTION
- INSPECTION (Continued)
- ASSEMBLY
- ASSEMBLY (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- POWER TAKEOFF DRIVE SHAFT
REPLACE/REPAIR (2DR)
- REMOVAL
- FUEL INJECTION TUBES
REPLACEMENT
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- FUEL INJECTION NOZZLE
REPLACE/REPAIR
- REMOVAL (Continued)
- REMOVAL (Continued)
- TEST
- TEST (Continued)
- TEST (Continued)
- DISASSEMBLY
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- CLEANING
- INSPECTION
- INSPECTION (Continued)
- REPAIR
- ASSEMBLY
- ASSEMBLY (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- FUEL INJECTION PUMP ASSEMBLY
REPLACEMENT
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- COUPLING, FUEL INJECTION
PUMP, REPLACE/REPAIR
- REMOVAL (Continued)
- REMOVAL (Continued)
- DISASSEMBLY
- CLEANING
- INSPECTION (Continued)
- ASSEMBLY
- INSTALLATION
- INSTALLATION (Continued)
- TURBOSUPERCHARGER BASE
ASSEMBLY (L.B.) REPLACE/REPAIR
- REPAIR
- INSTALLATION
- TURBOSUPERCHARGER BASE
ASSEMBLY (R.B.) REPLACE/REPAIR
- INSPECTION
- INSTALLATION
- TURBOSUPERCHARGER TIE ROD,
SUPPORTS, AND ASSOCIATED PARTS REPLACEMENT
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- TURBOSUPERCHARGER COMPRESSOR
OUTLET ELBOW REPLACEMENT
- INSPECTION
- FUEL/WATER SEPARATOR CONTROL
MOUNTING PLATE REPLACEMENT
- INSPECTION
- THROTTLE CONTROL AND MANUAL
FUEL SHUTOFF (2CA, 2DA)
- TEST
- REMOVAL
- DISASSEMBLY
- DISASSEMBLY (Continued)
- INSPECTION
- INSPECTION (Continued)
- REPAIR
- ASSEMBLY
- ASSEMBLY (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- THROTTLE CONTROL SOLENOID
ASSEMBLY AND ASSOCIATED PARTS REPLACE/REPAIR (2DR)
- TEST
- DISASSEMBLY
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- INSPECTION
- INSPECTION (Continued)
- INSPECTION (Continued)
- REPAIR
- ASSEMBLY
- ASSEMBLY (Continued)
- ASSEMBLY (Continued)
- ASSEMBLY (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- ADJUSTMENT
- FUEL INJECTION PUMP LINKAGE
REPLACE/REPAIR
- REMOVAL (Continued)
- REMOVAL (Continued)
- DISASSEMBLY
- INSPECTION
- ASSEMBLY
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- THROTTLE/GOVERNOR
(ADJUSTABLE) CONTROL ROD REPAIR
- INSPECTION (Continued)
- THROTTLE/GOVERNOR CONTROL ROD
(RIGID) ASSEMBLY REPAIR
- REPAIR (AS REQUIRED)
- CYLINDER DEFLECTORS AND
SHROUDS REPLACEMENT
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- SHROUD REPAIR
- INSPECTION (Continued)
- INSPECTION (Continued)
- Figure 1 Legend
- Figure 1 Legend (Continued)
- Figure 2
- Figure 2 Legend
- Figure 2 Legend (Continued)
- Figure 3
- Figure 3 Legend
- REPAIR (Continued)
- FAN DRIVE CLUTCH ASSEMBLY AND
ASSOCIATED PARTS REPLACE/REPAIR
- REMOVAL
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- DISASSEMBLY
- DISASSEMBLY (Continued)
- INSPECTION
- INSPECTION (Continued)
- INSPECTION (Continued)
- REPAIR
- ASSEMBLY
- ASSEMBLY (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- CHAPTER 8. GENERAL SUPPORT
MAINTENANCE FOR AVDS-1790 ENGINE MODELS 2CA, 2DA, AND 2DR
- ENGINE ON MAINTENANCE STAND
INSTALLATION/REMOVAL
- INSTALLATION (ON STAND)
- REMOVAL (FROM STAND)
- Blank Page
- CRANKCASE/TRANSMISSION
ADAPTER ASSEMBLY REPLACE/REPAIR
- REMOVAL (Continued)
- REMOVAL (Continued)
- DISASSEMBLY
- ASSEMBLY
- INSTALLATION (Continued)
- FRONT LIFTING EYES AND GUIDES
REPLACEMENT
- REMOVAL (Continued)
- INSTALLATION
- CYLINDER ASSEMBLY REPLACEMENT
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- ROCKER ARM COVER REPAIR
- Blank Page
- CYLINDER ASSEMBLY REPAIR
- DISASSEMBLY
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- CLEANING
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- REPAIR
- REPAIR (Continued)
- REPAIR (Continued)
- REPAIR (Continued)
- REPAIR (Continued)
- REPAIR (Continued)
- ASSEMBLY
- ASSEMBLY (Continued)
- OIL SEAL HOUSING ASSEMBLY AND
ASSOCIATED PARTS REPLACEMENT
- REMOVAL (Continued)
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- CRANKCASE REPAIR
- DISASSEMBLY
- DISASSEMBLY (Continued)
- INSPECTION
- INSPECTION (Continued)
- REPAIR
- REPAIR (Continued)
- REPAIR (Continued)
- REPAIR (Continued)
- ASSEMBLY
- CRANKSHAFT MAIN BEARINGS
INSPECTION
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- CRANKSHAFT REPLACE/REPAIR
- REMOVAL
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- REMOVAL (Continued)
- DISASSEMBLY
- CLEANING
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- REPAIR
- ASSEMBLY
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- CRANKSHAFT DAMPER REPAIR
- REMOVAL (Continued)
- INSPECTION
- REPAIR
- INSTALLATION (Continued)
- ACCESSORY DRIVE GEAR
REPLACEMENT
- REMOVAL (Continued)
- INSPECTION
- INSTALLATION
- INSTALLATION (Continued)
- Blank Page
- PISTONS, RINGS, AND
ASSOCIATED PARTS REPLACE/REPAIR
- DISASSEMBLY (Continued)
- CLEANING
- CLEANING (Continued)
- INSPECTION
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- REPAIR
- ASSEMBLY
- ASSEMBLY (Continued)
- CONNECTING ROD ASSEMBLY
REPAIR
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- INSPECTION
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- REPAIR
- ASSEMBLY
- ASSEMBLY (Continued)
- ASSEMBLY (Continued)
- PISTON LUBRICATING NOZZLE
(OIL SQUIRT) ASSEMBLY/REPAIR
- CLEANING
- INSTALLATION
- Blank Page
- CYLINDER VALVES AND
ASSOCIATED PARTS REPAIR
- INSPECTION (Continued)
- INSPECTION (Continued)
- REPAIR
- CAMSHAFT, DRIVE GEARS, AND
ASSOCIATED PARTS REPLACEMENT
- REMOVAL (Continued)
- REMOVAL (Continued)
- DISASSEMBLY
- INSPECTION
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- ASSEMBLY
- INSTALLATION
- FOLLOW-ON MAINTENANCE
- CAMSHAFT DRIVE ADAPTER REPAIR
- REPAIR
- CAMSHAFT DRIVE HOUSING REPAIR
- REPAIR
- CAMSHAFT ASSEMBLY, LEFT BANK,
REPAIR
- INSPECTION
- INSPECTION (Continued)
- REPAIR
- ASSEMBLY
- CAMSHAFT ASSEMBLY, RIGHT
BANK, REPAIR
- INSPECTION
- INSPECTION (Continued)
- REPAIR
- ASSEMBLY
- DAMPER/OIL FILTER HOUSING
ASSEMBLY REPLACE/REPAIR
- REMOVAL
- REMOVAL (Continued)
- DISASSEMBLY
- DISASSEMBLY (Continued)
- CLEANING
- INSPECTION
- REPAIR
- ASSEMBLY
- ASSEMBLY (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- OIL PAN ASSEMBLY
REPLACE/REPAIR
- REMOVAL
- REMOVAL (Continued)
- REMOVAL (Continued)
- DISASSEMBLY
- DISASSEMBLY (Continued)
- INSPECTION
- REPAIR
- ASSEMBLY (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- OIL PUMP REPLACEMENT
- REMOVAL
- REMOVAL (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- OIL PUMP REPAIR
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- INSPECTION
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- REPAIR
- ASSEMBLY
- ASSEMBLY (Continued)
- ASSEMBLY (Continued)
- ASSEMBLY (Continued)
- GENERATOR DRIVE MECHANISM
REPLACE/REPAIR (300 AMPERE)
- REMOVAL
- REMOVAL (Continued)
- DISASSEMBLY
- INSPECTION
- INSPECTION (Continued)
- ASSEMBLY
- ASSEMBLY (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- GENERATOR DRIVE MECHANISM
REPLACE/REPAIR (650 AMPERE)
- REMOVAL
- REMOVAL (Continued)
- DISASSEMBLY
- INSPECTION
- INSPECTION (Continued)
- ASSEMBLY
- ASSEMBLY (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- STARTER DRIVE MECHANISM
REPAIR
- REMOVAL
- REMOVAL (Continued)
- REMOVAL (Continued)
- DISASSEMBLY
- INSPECTION
- INSPECTION (Continued)
- INSPECTION (Continued)
- ASSEMBLY
- INSTALLATION
- INSTALLATION (Continued)
- ACCESSORY DRIVE HOUSING
REPLACE/REPAIR
- REMOVAL
- REMOVAL (Continued)
- REMOVAL (Continued)
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- INSPECTION
- INSPECTION (Continued)
- INSPECTION (Continued)
- REPAIR
- REPAIR (Continued)
- ASSEMBLY
- ASSEMBLY (Continued)
- ASSEMBLY (Continued)
- ASSEMBLY (Continued)
- ASSEMBLY (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- CAMSHAFT DRIVE GEAR SHAFT
REPAIR (ACCESSORY DRIVE)
- INSPECTION
- ASSEMBLY
- ACCESSORY DRIVE HOUSING BASE
REPLACE/REPAIR
- DISASSEMBLY
- INSPECTION
- ASSEMBLY
- INSTALLATION (Continued)
- FUEL INJECTION ADVANCE
CONTROL REPAIR
- DISASSEMBLY
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- INSPECTION
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- ASSEMBLY
- ASSEMBLY (Continued)
- ASSEMBLY (Continued)
- ASSEMBLY (Continued)
- ASSEMBLY (Continued)
- ASSEMBLY (Continued)
- ASSEMBLY (Continued)
- FUEL INJECTION ADVANCE
CONTROL TEST
- BEFORE TEST (Continued)
- BEFORE TEST (Continued)
- BEFORE TEST (Continued)
- BEFORE TEST (Continued)
- BEFORE TEST (Continued)
- BEFORE TEST (Continued)
- TEST
- TEST (Continued)
- TEST (Continued)
- TEST (Continued)
- ADJUSTMENT PROCEDURE
- ADJUSTMENT PROCEDURE
(Continued)
- ADJUSTMENT PROCEDURE
(Continued)
- AFTER TEST
- AFTER TEST (Continued)
- AFTER TEST (Continued)
- FUEL INJECTION PUMP BASE
REPLACEMENT
- CLEANING
- INSTALLATION
- Blank Page
- FUEL/WATER SEPARATOR BRACKET
ASSEMBLY REPAIR
- REPAIR
- PRIMARY FUEL FILTER MOUNTING
BRACKET REPLACEMENT
- INSTALLATION
- MANIFOLD HEATER FUEL FILTER
MOUNTING BRACKET REPLACEMENT
- INSPECTION
- COOLING FAN HOUSING REPAIR
- REAR FAN DRIVE REPAIR
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- INSPECTION
- INSPECTION (Continued)
- INSPECTION (Continued)
- ASSEMBLY
- ASSEMBLY (Continued)
- FRONT FAN DRIVE AND HOUSING,
REPLACE/REPAIR
- REMOVAL (Continued)
- REMOVAL (Continued)
- DISASSEMBLY
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- DISASSEMBLY (Continued)
- INSPECTION
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- INSPECTION (Continued)
- ASSEMBLY
- ASSEMBLY (Continued)
- ASSEMBLY (Continued)
- ASSEMBLY (Continued)
- ASSEMBLY (Continued)
- INSTALLATION
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- INSTALLATION (Continued)
- FAN DRIVE HOUSING BASE
(DAMPER END) REPAIR
- REMOVE (Continued)
- REPAIR
- INSTALL
- LOW VOLTAGE PROTECTION MODULE
MOUNTING BRACKET REPLACEMENT
- INSPECTION
- CHAPTER 9 SUPPORTING
INFORMATION FOR AVDS-1790 ENGINE MODELS 2CA, 2DA, AND 2DR
- REFERENCES
- SUPPLY CATALOGS (Continued)
- TECHNICAL MANUALS (Continued)
- TECHNICAL MANUALS VEHICLE
- EXPENDABLE AND DURABLE ITEMS
LIST
- EXPENDABLE AND DURABLE ITEMS
LIST-continued
- EXPENDABLE AND DURABLE ITEMS
LIST-continued
- EXPENDABLE AND DURABLE ITEMS
LIST-continued
- EXPENDABLE AND DURABLE ITEMS
LIST-continued
- TORQUE LIMIT TABLES
- TABLE 1: SPECIAL TORQUE
LIMITS
- TABLE 1: SPECIAL TORQUE
LIMITS (Continued)
- TABLE 1: SPECIAL TORQUE
LIMITS (Continued)
- TABLE 1: SPECIAL TORQUE
LIMITS (Continued)
- STANDARD TORQUE LIMIT TABLES
- TABLE 3: STANDARD PIPE PLUG
THREAD TORQUE LIMITS
- MANDATORY REPLACEMENT PARTS
- MANDATORY REPLACEMENT
PARTS-continued
- MANDATORY REPLACEMENT
PARTS-continued
- MANDATORY REPLACEMENT
PARTS-continued
- MANDATORY REPLACEMENT
PARTS-continued
- MANDATORY REPLACEMENT
PARTS-continued
- MANDATORY REPLACEMENT
PARTS-continued
- MANDATORY REPLACEMENT
PARTS-continued
- MANDATORY REPLACEMENT
PARTS-continued
- MANDATORY REPLACEMENT
PARTS-continued
- TOOL IDENTIFICATION LIST
- COMMON AND SPECIAL TOOLS AND
EQUIPMENT IDENTIFICATION LIST
- COMMON AND SPECIAL TOOLS AND
EQUIPMENT IDENTIFICATION LIST-continued
- COMMON AND SPECIAL TOOLS AND
EQUIPMENT IDENTIFICATION LIST-continued
- COMMON AND SPECIAL TOOLS AND
EQUIPMENT IDENTIFICATION LIST-continued
- COMMON AND SPECIAL TOOLS AND
EQUIPMENT IDENTIFICATION LIST-continued
- COMMON AND SPECIAL TOOLS AND
EQUIPMENT IDENTIFICATION LIST-continued
- COMMON AND SPECIAL TOOLS AND
EQUIPMENT IDENTIFICATION LIST-continued
- COMMON AND SPECIAL TOOLS AND
EQUIPMENT IDENTIFICATION LIST-continued
- COMMON AND SPECIAL TOOLS AND
EQUIPMENT IDENTIFICATION LIST-continued
- COMMON AND SPECIAL TOOLS AND
EQUIPMENT IDENTIFICATION LIST-continued
- COMMON AND SPECIAL TOOLS AND
EQUIPMENT IDENTIFICATION LIST-continued
- COMMON AND SPECIAL TOOLS AND
EQUIPMENT IDENTIFICATION LIST-continued
- COMMON AND SPECIAL TOOLS AND
EQUIPMENT IDENTIFICATION LIST-continued
- ILLUSTRATED LIST OF
FABRICATED ITEMS
- Item 1: Advance Unit
Retaining Ring Compressor
- Item 2: Front Fan Drive
Housing Lifting Tool
- Item 3: Engine Front Turning
Tool (for Model AVDS-1790-2DR only)
- Item 4: Engine Flywheel
Turning Tool
- Item 5: Connecting Rod
Bearing Replacement Tool (Sheet 1 of 4)
- Item 5: Connecting Rod
Bearing Replacement Tool (Sheet 2 of 4)
- Item 5: Connecting Rod
Bearing Replacement Tool (Sheet 3 of 4)
- Item 5: Connecting Rod
Bearing Replacement Tool (Sheet 4 of 4)
- Item 6: Fuel Injection Pump
Coupling Puller
- Item 7: Oil Pressure
Regulating Valve Sleeve Puller
- Item 8: Fuel/Water Separator
Test Harness
- Item 9: Fuel/Water Separator
Jumper Wire
- Item 10: Turbosupercharger
Covers
- Item 11: Oil Level Gauge Plug
- Item 12: Modified Socket
- Item 13: Bending Tool (2
Required)
- Item 14: Air Valve Adapter
- Item 15: Fuel Coupling Grease
Insert Adapter
- DISASSEMBLY/ASSEMBLY
PROCEDURE SEQUENCE
- TABLE ONE: DISASSEMBLY
SEQUENCE (Continued)
- TABLE ONE: DISASSEMBLY
SEQUENCE (Continued)
- TABLE ONE: DISASSEMBLY
SEQUENCE (Continued)
- TABLE TWO: ASSEMBLY SEQUENCE
- TABLE TWO: ASSEMBLY SEQUENCE
(Continued)
- TABLE TWO: ASSEMBLY SEQUENCE
(Continued)
- TABLE TWO: ASSEMBLY SEQUENCE
(Continued)
- TABLE TWO: ASSEMBLY SEQUENCE
(Continued)
- ABBREVIATIONS AND GLOSSARY
- Word Abbreviations:
(Continued)
- Letter Symbols for Units of
Measure
- GLOSSARY
- ALPHABETICAL INDEX
- ALPHABETICAL INDEX-continued
- ALPHABETICAL INDEX-continued
- ALPHABETICAL INDEX-continued
- ALPHABETICAL INDEX-continued
- ALPHABETICAL INDEX-continued
- ALPHABETICAL INDEX-continued
- ALPHABETICAL INDEX-continued
- THE METRIC SYSTEM AND
EQUIVALENTS
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- TM-9-2815-220-24
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- RECOMMENDED CHANGES TO
PUBLICATIONS AND BLANK FORMS
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- RECOMMENDED CHANGES TO
PUBLICATIONS AND BLANK FORMS
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- RECOMMENDED CHANGES TO
PUBLICATIONS AND BLANK FORMS
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- RECOMMENDED CHANGES TO
PUBLICATIONS AND BLANK FORMS
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- RECOMMENDED CHANGES TO
PUBLICATIONS AND BLANK FORMS
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- RECOMMENDED CHANGES TO
PUBLICATIONS AND BLANK FORMS
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- DISTRIBUTION
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PUBLICATIONS AND BLANK FORMS
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- RECOMMENDED CHANGES TO
PUBLICATIONS AND BLANK FORMS
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- RECOMMENDED CHANGES TO
PUBLICATIONS AND BLANK FORMS
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- RECOMMENDED CHANGES TO
PUBLICATIONS AND BLANK FORMS
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