TM 9-2815-225-34&P
3-30.
CYLINDER LINER REMOVAL
THIS TASK COVERS:
Removal
INITIAL SETUP:
APPLICABLE MODELS
REFERENCES (TM)
All
None
SPECIAL TOOLS
TROUBLESHOOTING REFERENCES
Universal cylinder liner puller (15434) 3376015
Para. 2-8.
TEST EQUIPMENT
EQUIPMENT CONDITION
None
Piston, connecting rod, and bearings removed
(para. 3-29).
MATERIALS/PARTS
Gasket (15434) 215090
SPECIAL ENVIRONMENTAL CONDITION
Preformed packing (black) (15434) 3008998
Work area clean and away from blowing dirt and
Preformed packing (red) (15434) 183049
dust.
PERSONNEL REQUIRED
GENERAL SAFETY INSTRUCTIONS
Automotive repairman MOS 63H
None
LOCATION/ITEM
ACTION
REMARKS
Removal
CAUTION
If shims are used under the cylinder liner, do not discard the shims. The shims will be
reused during assembly. If more than one cylinder liner is to be removed, identify and tag
the location of each cylinder liner and shim (if used).
NOTE
The following procedure covers the removal of one cylinder liner. The removal of the
remaining cylinder liners is the same.
1.
Cylinder liner (1)
Remove from cylinder block (6)
Use universal cylinder liner
puller (7), and impact wrench.
Cylinder liner shim (2), gasket
(crevice seal) (3), black packing
ring (4), and red packing ring (5)
will remain on cylinder liner (1)
during removal.
2.
Cylinder liner shim (2),
a. Remove from cylinder liner (1).
Discard gasket (crevice seal) (3),
gasket (crevice seal) (3),
black packing ring (4), and red
black packing ring (4), and
packing ring (5).
red packing ring (5)
b. Measure and record thickness
of cylinder liner shim (2).
FOLLOW-ON TASKS:
For repair of cylinder liner (para. 3-34).
For installation of cylinder liner (para. 3-67).
3-72
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