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TM 9-2815-225-34&P 3-34. ENGINE BLOCK REPAIR THIS TASK COVERS: a.  Disassembly c.  Inspection and Repair b.  Cleaning d.  Assembly INITIAL SETUP: APPLICABLE MODELS EQUIPMENT CONDITION All    Engine removed from vehicle (TM 9-2320-273-34 or TM 9-2320-283-34). SPECIAL TOOLS    Starter motor and solenoid removed Camshaft bushing driver kit (15434) 3376633 (TM 9-2320-273-20 or TM 9-2320-283-20). Cylinder sleeve driver (15434) ST-1229    Alternator, belts, and bracket removed Cylinder sleeve clamp (15434) ST-1154 (TM 9-2320-273-20 or TM 9-2320-283-20). Gauge block (15434) 3376220    Engine mounted on maintenance stand (para. 3-13). Engine block counterbore tool (15434) 3375455    Vibration damper and crankshaft pulley removed Bore alignment checking bar (15434) ST-1157 (para. 3-14).    Accessory drive pulley removed (para. 3-15). TEST EQUIPMENT    Fuel pump removed (para. 3-16). Crack detection kit (15434) 3375432    Air compressor removed (para. 3-17).    Accessory drive housing assembly removed MATERIALS/PARTS (para. 3-18). Solvent, SD-3 (Appendix C, Item 30)    Oil pump removed (para. 3-19). Oil, lubricating, OE/HDO 10    Air aftercooler removed (para. 3-20). (Appendix C, Item 20)    Engine retarders removed (para. 3-21). Cloth, emery, 290-grit (Appendix C, Item 5)    Rocker arm housing assemblies and pushrods Sealant, pipe (Appendix C, Item 26) removed (para. 3-22). Sealant, cup plug (Appendix C, Item 25)    Injector assemblies removed (para. 3-23). Oil, lubricating, OE/HDO 30    Cylinder head assemblies removed (para. 3-24). (Appendix C, Item 21)    Flexplate or flywheel, flywheel housing, and rear Silicone rubber (15434) MIL-A-46106 cover removed (para. 3-25). (NSN 8040-00-851-0211) or suitable substitute    Oil pan removed (para. 3-26). Six gaskets (15434) 215090    Front gear cover removed (para. 3-27). Six black preformed packings (15434) 3008998    Camshaft and cam followers removed (para. 3-28). Six red preformed packings (15434) 183049    Pistons, connecting rods, and bearings removed Six preformed packings (15434) 3007442 (para. 3-29). Two water header cover gaskets (15434) 70089-1    Engine crankshaft and main bearings removed (para. 3-31). PERSONNEL REQUIRED Automotive repairman MOS 63H SPECIAL ENVIRONMENTAL CONDITIONS None REFERENCES (TM) None GENERAL SAFETY INSTRUCTIONS    Improper cleaning methods and use of unautho- TROUBLESHOOTING REFERENCES rized cleaning solvents will not be used. Para. 2-8    Compressed air used for cleaning purposes will not exceed 30 psi (207 kPa). 3-85


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