Quantcast d.  Assembly (Contd) - TM-9-2815-225-34P_139

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TM 9-2815-225-34&P 3-34.  ENGINE BLOCK REPAIR (Contd) LOCATION/ITEM ACTION REMARKS d.  Assembly (Contd) CAUTION Do not lubricate preformed packing until ready to install assembled cylinder sleeve. Preformed packing will increase in size once in contact with OE/HDO 10 lubricating oil for more than 10 minutes. Prior to installing a cylinder sleeve, apply a bead of inner sealer on counterbore of cylinder sleeve flange.  Do not use an excessive amount of sealer.  Excessive amounts can cause problems in cooling system. Do not permit lubricating oil once applied to preformed packing to come in contact with liner sealant.  Oil will prevent sealant from adhering to liner flange and counterbore contact surface. NOTE Diameter of applied sealer bead must be at least 3/64 in. (1.2 mm) and not more than 1/16 in. (1.6 mm) wide.  Cylinder sleeve must be installed within five minutes after sealer has been applied. 37.     Six cylinder sleeve Install on engine block (14) as Lubricate black preformed assemblies (1) follows: packing (4), red preformed pack- ing (5), and gasket (3) with OE/HDO 10 lubricating oil.  Install assembled cylinder sleeves (2) within 10 minutes. a.  Place cylinder sleeve (2) on bore of engine block (14) by hand. b.  Push downward with one Ensure preformed packings (4) quick stroke. and (5), and gasket (3) do not move from groove. c.  Using cylinder sleeve driver   Use sleeve driver (ST-1229). and a mallet, drive flange against counterbore edge. d.  Install two cylinder sleeve Tighten clamps to 50 lb-ft (68 Nm). clamps (37) on engine block (14) Use cylinder sleeve clamps and cylinder sleeve (2), and check (ST-1154) (37) for securing protru- sion after installation. cylinder sleeve assembly (1) on cylinder sleeve bore.  Use gauge block (3376220) (38) to check pro- trusion.  The amount of protrusion must not exceed 0.003-0.006 in. (0.076-0.152 mm). e.  Check inside diameter for Bore must not be out-of-round out-of-round condition.  Measure more than 0.003 in. (0.076 mm) in at several points within range top 1 in. (25.4 mm) area of piston of piston travel. travel and not more than 0.002 in. (0.051 mm) in area of gasket (3). 3-108


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