3-34. ENGINE BLOCK REPAIR (Contd)
d. Assembly (Contd)
Do not lubricate preformed packing until ready to install assembled cylinder sleeve.
Preformed packing will increase in size once in contact with OE/HDO 10 lubricating oil
for more than 10 minutes.
Prior to installing a cylinder sleeve, apply a bead of inner sealer on counterbore of
cylinder sleeve flange. Do not use an excessive amount of sealer. Excessive amounts
can cause problems in cooling system.
Do not permit lubricating oil once applied to preformed packing to come in contact with
liner sealant. Oil will prevent sealant from adhering to liner flange and counterbore
Diameter of applied sealer bead must be at least 3/64 in. (1.2 mm) and not more than 1/16 in.
(1.6 mm) wide. Cylinder sleeve must be installed within five minutes after sealer has been
37. Six cylinder sleeve
Install on engine block (14) as
Lubricate black preformed
packing (4), red preformed pack-
ing (5), and gasket (3) with
OE/HDO 10 lubricating oil. Install
assembled cylinder sleeves (2)
within 10 minutes.
a. Place cylinder sleeve (2) on bore
of engine block (14) by hand.
b. Push downward with one
Ensure preformed packings (4)
and (5), and gasket (3) do not
move from groove.
c. Using cylinder sleeve driver
Use sleeve driver (ST-1229).
and a mallet, drive flange against
d. Install two cylinder sleeve
Tighten clamps to 50 lb-ft (68 Nm).
clamps (37) on engine block (14)
Use cylinder sleeve clamps
and cylinder sleeve (2), and check
(ST-1154) (37) for securing protru-
sion after installation.
cylinder sleeve assembly (1) on
cylinder sleeve bore. Use gauge
block (3376220) (38) to check pro-
trusion. The amount of protrusion
must not exceed 0.003-0.006 in.
e. Check inside diameter for
Bore must not be out-of-round
out-of-round condition. Measure
more than 0.003 in. (0.076 mm) in
at several points within range
top 1 in. (25.4 mm) area of piston
of piston travel.
travel and not more than 0.002 in.
(0.051 mm) in area of gasket (3).