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TM 9-2815-225-34&P 3-62.  FUEL PUMP MAIN HOUSING REPAIR THIS TASK COVERS: a.  Disassembly c.  Inspection and Repair b.  Cleaning d.  Assembly INITIAL SETUP: APPLICABLE MODELS PERSONNEL REQUIRED All Fuel and electrical systems repairman MOS 63G SPECIAL TOOLS REFERENCES (TM) AFC barrel puller (15434) 3375599 TM 9-2320-273-20 Installer tool (15434) 3375416 TM 9-2320-273-34 Ream fixture (15434) ST-490 TM 9-2320-283-20 Lock-clip driver (15434) 3376136 TM 9-2320-283-34 TEST EQUIPMENT TROUBLESHOOTING REFERENCES None Para. 2-8 MATERIALS/PARTS EQUIPMENT CONDITION Solvent, SD-3 (Appendix C, Item 30)    Water pump removed (TM 9-2320-273-20, Lubricant, high-pressure (Appendix C, Item 15) TM 9-2320-273-34 or TM 9-2320-283-20, Oil, cutting (Appendix C, Item 18) TM 9-2320-283-34). Cloth, crocus (Appendix C, Item 4)    Fuel pump mounted on ball joint vise (para. 3-56). Oil, lubricating, OE/HDO 30    Solenoid valve removed (para. 3-57). (Appendix C, Item 21)    Fuel gear pump removed (para. 3-59). O-ring (94135) 12Z9026-5    Fuel pump governor spring removed (para. 3-60). O-ring (15434) 145505    Fuel pump front cover and governor removed O-ring (15434) 145504 (para. 3-61). O-ring (15434) 70775 Cap seal ring (15434) 154088 SPECIAL ENVIRONMENTAL CONDITIONS O-ring (15434) 213768 Work area clean and away from blowing dirt and O-ring (15434) 190876 dust. Two O-rings (15434) 68061-A (M915/Big Cam I) O-ring (15434) 100478 GENERAL SAFETY INSTRUCTIONS Gasket washer (15434) 3023870    Always wear eye protection when using Bellows (15434) 3013811 compressed air. Throttle shaft ball (15434) 213796    Use approved solvent in well-ventilated area and away from flame. LOCATION/ITEM ACTION REMARKS a.  Disassembly 1. Two drive screws (24) Remove from throttle shaft cover (52). 2. Throttle shaft cover (52) Remove from housing (38). 3. Retaining ring (55) Remove from throttle shaft (50). Discard retaining ring (55) if damaged during removal. 4. Throttle shaft (50) and Remove from housing (38).   Discard O-ring (51). and O-ring (51) 5. Throttle shaft ball (53) Drill out of throttle shaft (50). Be careful not to damage throttle shaft (50) when drilling.  Discard ball (53). 3-426


 


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