Quantcast Section IV.  ASSEMBLY

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TM 9-2815-225-34&P Section IV.  ASSEMBLY 3-65.  GENERAL a.    This section provides maintenance procedures for assembly of subassemblies, installation of major components, and removal of engine from maintenance stand.  These procedures are for the engine removed from the vehicle. b.    In cases where it may only be necessary, or more time efficient, to assemble the engine while installed in vehicle, follow the applicable portions of the tasks contained in this section to install the part or component. c.    In  the  task  summary  listed  below,  a  complete  list  of  special  tools,  test  equipment,  materials,  parts,  and  related  information required to perform a complete engine assembly is provided.  To find a specific engine assembly procedure contained in this section, see list of tasks. 3-66.  TASK SUMMARY INITIAL SETUP: APPLICABLE MODELS Compound, antiseize (Appendix C, Item 7) All MATERIALS/PARTS (Contd) SPECIAL TOOLS Sealant, thread (liquid) (Appendix C, Item 27) Piston ring expander (15434) ST-763 Main bearing set, standard:  (15434) AR-7110 Two connecting rod guide pins (15434) 3375601 0.010 under:  (15434) AR-711 Piston ring compressor (15434) 3375162 0.020 under:  (15434) 157282 Oil seal installer (15434) ST-1259 Thrust ring, standard:  (15434) 157280 Oil seal expander (15434) 3375151 0.010 under:  (15434) 157281 Fuel pump drive oil seal mandrel (15434) ST- 0.020 under:  (15434) 157282 1173 Piston ring set (15434) 3014149 Pulley installation assembly tool (15434) Cam follower housing gasket (15434) 3020000 3376326 Cam follower housing gasket (as required) (15434) Air compressor wrench (15434) 3375159 3020001,3020002, 3020003,3020004 Crankshaft rear oil seal driver (15434) ST-997 Cylinder head gasket (15434) 3001667 Dial gauge attachment (15434) ST-1325 Four O-ring seals (15434) 131026 Dial indicator and sleeve assembly (15434) Housing gasket (15434) 200809 3376050 Pump mounting gasket (15434) 3031434 Injector puller (15434) 3375161 Crankshaft oil seal (15434) 3006736 Torque wrench adapter (15434) ST-669 Accessory drive oil seal (15434) 3004316 Compressor gasket (15434) 3005962 TEST EQUIPMENT Four lockwashers (15434) S-609 Injection timing fixture (15434) 3375522 Fuel pump mounting gasket (15434) 200817 Rear cover gasket (15434) 40662-A MATERIALS/PARTS Rear main seal (15434) 211253 Oil, lubricating, OE/HDO 30 Suction tube gasket (15434) 157551 (Appendix C, Item 21) Oil pan gasket (15434) 3027983 Oil, lubricating gear, 60-80/140 O-ring seal (15434) 3029846 (Appendix C, Item 22) O-ring seal (15434) 3029847 Lubricant, high-pressure (Appendix C, Item 15) Gasket, rocker housing (15434) 3017750 Lubricant, rust preventative Gasket, brake housing (75078) 010279 (Appendix C, Item 16) Three intake manifold gaskets (15434) 3008591 Sealant, pipe (Appendix C, Item 26) Three lockwashers (15434) S-602 Solvent, SD-3 (Appendix C, Item 30) Two water header cover gaskets (15434) 70089-1 Grease, GAA (Appendix C, Item 13) Six piston cooling nozzle O-rings (15434) 3007442 Oil, lubricating, OE/HDO 10 Support gasket (15434) 3031858 (Appendix C, Item 20) Two grommets (15434) S-1003-A Six exhaust manifold gaskets (15434) 3020943 Turbocharger mounting gasket (15434) 190849 3-539


 


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