Quantcast Section  VII.  REPAIR  AND  REPLACEMENT  STANDARDS

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TM 9-2815-237-34 Section  VII.  REPAIR  AND  REPLACEMENT  STANDARDS 2-44.   GENERAL    All parts, components or assemblies which do not meet the standards specified in para. 2-45 will be replaced with new material. Parts must be closely inspected to ensure there is no damage in areas not listed,  which  would  make  them  unfit  for  further  use. 2-45.  REPAIR  AND  REPLACEMENT  STANDARDS Tables 2-2 and 2-3 list general specifications to be utilized while repairing the engine. Table 2-2. General Repair Standards (6.2L). Cylinder   Bore Diameter Out of Round Taper  -  Thrust  Side Piston Piston  Clearance  –  #  1,2,  3,4,5,6 Piston Clearance - #7, 8 Compression  Rings Groove   Clearance: Top Second Gap: Top Second Oil Ring Groove   Clearance Gap Piston Pin Diameter Clearance Fit  in  Rod Camshaft Lift: Intake Exhaust Journal Diameter – # 1,2,3,4 Journal Diameter - # 5 Journal  Clearance Crankshaft Main Journal Diameter - # 1,2,3,4 Main Journal Diameter – # 5 Taper Out  of  Round Main  Bearing  Clearance  -  #  1,2,3,4,5 End Play STANDARD 3.976-3.979  in. 0.0008  in. 0.0008  in. 0.0035-0.0045  in. 0.004-0.005  in. 0.003-0.007  in. 0.002-0.003  in. 0.012-0.022  in. 0.030-0.039  in. 0.002-0.004  in. 0.010-0.020  in. 1.2203-1.2206  in. 0.0003-0.0006  in. 0.0003-0.0010  in. 0.281±.002  in. 0.281±.002  in. 2.164-2.166  in. 2.007-2.009  in. 0.001-0.004  in. 2.949-2.950  in. 2.949-2.950  in. 0.0002  in.  max. 0.0002  in.  max. 0.002-0.004  in. 0.004-0.010  in. METRIC 100.990-101.066   mm 0.0203  mm  max. 0.0203  mm  max. 0.0889-0.1143 mm 0.102-0.127  mm 0.076-0.178  mm 0.051-0.076  mm 0.30-0.55  mm 0.76-1.0  mm 0.051-0.102 mm 0.25-0.51  mm 30.9956-31.0032  mm 0.0076-0.0153 mm 0.0076-0.025 mm 7.137±0.05  mm 7.137±0.05  mm 54.965-55.016 mm 50.978-51.029 mm 0.025-0.102 mm 74.905-74.930   mm 74.905-74.930   mm 0.0051  mm  max. 0.0051  mm  max. 0.051-0.102  mm 0.102-0.254 mm 2-190


 


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