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Tm-9-2815-247-34

• Location And Description
• Figure 1--1. Avds--1790--8cr Engine Assembly -- Right Front View
• Figure 1--2. Avds--1790--8cr Engine Assembly -- Front View
• Figure 1--4. Avds--1790--8cr Engine Assembly -- Rear View
• General Description -- Continued
• Equipment Data
• Equipment Data -- Continued
• Theory Of Operation
• Cylinders And Valves -- Continued
• Camshafts
• General -- Continued
• General -- Continued
• General -- Continued
• Figure 1--9. Main Fuel System Schematic Diagram
• Manifold Air Induction And Heater System
• Figure 1--10. Manifold Air Induction Heater System Flow Diagram
• Exhaust System And Turbosupercharger
• Figure 1--11. Mechanical Cooling Fan Clutch
• Crankcase Breather And Fire Extinguisher Systems
• Transmitters And Switches
• Figure 1--13. Smoke Generating System Flow Diagram
• Quick Guide To Troubleshooting
• Symptom
• Engine Overspeeds
• Continued From Step C
• Continued From Step D
• Engine Does Not Respond Properly To Throttle Controls
• Continued From Step B
• Continued From Step D
• Engine Has Low Power And Excessive Black Smoke
• Continued From Step B
• Engine Runs Rough Or Misfires And/Or Knocks
• Contnued From Step A
• Engine Cranks At Normal Speed But Will Not Start
• Engine Overspeeds
• Continued From Step C
• Continued From Step D
• Engine Does Not Respond Properly To Throttle Controls
• Continued From Step B
• Continued From Step D
• Engine Has Low Power And Excessive Black Smoke
• Continued From Step B
• Engine Runs Rough Or Misfires And/Or Knocks
• Contnued From Step A
• Engine Cranks At Normal Speed But Will Not Start
• Service Upon Receipt
• Equipment Faults
• General Maintenance Instructions
• Oil Passages
• Ball And Needle Bearings -- Continued
• Castings
• Helical--Coil And Screw Thread Inserts
• General Repair
• General Repair -- Continued
• Bushings, Liners, And Bushing--Type Bearings.
• Replacement Of Helical--Coil And Threaded Inserts
• Assembly
• Cylinder Compression Check
• Test
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Intake And Exhaust Valve Clearance Adjustment
• Adjust -- Continued
• Adjust -- Continued
• Intake And Exhaust Valve And Metering Pump Timing
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Adjust
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Induction Leak Test
• Oil Filler Tube Removed For Clarity
• Test -- Continued
• Test -- Continued
• Engine Leak Test
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Engine Specifications
• Exhaust Smoke Density
• Engine Run--In
• Engine Run--In -- Continued
• Preparation For Run--In -- Continued
• Engine Run--In -- Continued
• Run--In
• Final Test
• Final Test -- Continued
• Final Test -- Continued
• Engine Preservation
• Engine And Container Replacement
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Installation
• Installation -- Continued
• Transmission Case Adapter Assembly Replacement
• Installation
• Rear Engine Lifting Eye Replacement
• Flywheel Replacement
• Removal -- Continued
• Installation
• Installation -- Continued
• Flywheel Adapter Assembly Replacement
• Installation
• Rocker Arm Cover Assembly Replacement
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Rocker Arm Cover Assembly Repair
• Disassembly
• Inspection
• Inspection -- Continued
• Assembly
• Oil Filter Crankshaft Damper Housing Assembly Repair
• Disassembly -- Continued
• Inspection
• Assembly
• Assembly -- Continued
• Exhaust Manifolds And Associated Parts (L.B.) Replacement
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Inspection
• Installation
• Installation
• Installation
• Exhaust Manifolds And Associated Parts (R.B.) Replacement
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Inspection
• Installation
• Installation -- Continued
• Installation -- Continued
• Intake Manifold And Aftercooler Assembly Replacement
• Removal -- Continued
• Disassembly
• Assembly
• Installation
• Intake Manifold Repair
• Inspection
• Assembly
• Aftercoolers, Brackets, Screens And Associated Parts Repair
• Assembly
• Assembly -- Continued
• Aftercooler By--Pass Housing Assembly Repair
• Disassembly
• Repair
• Assembly
• Installation
• Power Take--Off Housing And Associated Parts Repair
• Removal -- Continued
• Disassembly
• Installation
• Fuel Injector Nozzle And Holder Repair
• Removal -- Continued
• Removal -- Continued
• Test
• Test -- Continued
• Test -- Continued
• Disassembly
• Disassembly -- Continued
• Cleaning
• Inspection
• Inspection -- Continued
• Repair
• Assembly
• Assembly -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Fuel Injector Tubes, Brackets, And Associated Parts Replacement
• Removal -- Continued
• Fuel Injector Tubes, Brackets, And Associated Parts -- Continued
• Removal -- Continued
• Removal -- Continued
• Cleaning
• Inspection
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Flexible Coupling Shaft Assembly (Metering Pump) Repair
• Removal -- Continued
• Removal -- Continued
• Disassembly
• Inspection
• Inspection -- Continued
• Assembly
• Installation
• Installation -- Continued
• Fuel Metering Pump Assembly Repair
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Turbocharger Assembly (L.B.) Repair
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Turbocharger Assembly (R.B.) Repair
• Removal -- Continued
• Removal -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Turbosupercharger Base Assembly (L.B.) Repair
• Installation
• Turbosupercharger Base Assembly (R.B.) Repair
• Installation
• Turbocharger Tie Rod, Supports And Associated Parts Replacement
• Installation
• Installation -- Continued
• Turbocharger Outlet Elbow Assembly (L.B.) Replacement
• Installation
• Turbocharger Outlet Elbow Assembly (R.B.) Replacement
• Turbocharger Outlet Elbow Assembly (R.B.) Replacement -- Continued
• Fuel/Water Separator Control Mounting Plate Replacement
• Throttle Control Solenoid Assembly And Associated Parts Repair
• Removal
• Disassembly
• Disassembly -- Continued
• Disassembly -- Continued
• Disassembly -- Continued
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Assembly
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Installation
• Installation -- Continued
• Adjust
• Throttle Control Solenoid Assembly And Associated Parts Repair -- Continued
• Metering Pump Throttle Linkage And Associated Parts Repair
• Removal -- Continued
• Metering Pump Throttle Linkage And Associated Parts Repair -- Continued
• Inspection
• Assembly
• Installation
• Installation -- Continued
• Governor Throttle Control Rod Assembly Repair
• Repair
• Control Rod Assembly Repair
• Repair
• Cylinder Deflectors And Shrouds Replacement
• Removal -- Continued
• Installation
• Installation -- Continued
• Shroud Repair
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Repair
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Follow--On Maintenance
• Fan Drive Clutch Assembly And Associated Parts Repair
• Removal
• Removal -- Continued
• Disassembly
• Disassembly -- Continued
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Assembly
• Assembly -- Continued
• Installation
• Installation -- Continued
• Fire Extinguisher Tube Replacement
• Installation
• Engine On Maintenance Stand Installation
• Installation
• Removal
• Crankcase Adapter Assembly Repair
• Removal -- Continued
• Removal -- Continued
• Assembly
• Installation
• Installation -- Continued
• Front Engine Lifting Eyes, Guides, And Time Totalizing Meter Replacement
• Installation
• Cylinder Head Assembly Replacement
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Rocker Arm Cover Repair
• Cylinder Head Assembly Repair
• Disassembly -- Continued
• Disassembly -- Continued
• Disassembly -- Continued
• Cleaning
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Repair -- Continued
• Repair -- Continued
• Repair -- Continued
• Repair -- Continued
• Repair -- Continued
• Repair -- Continued
• Repair -- Continued
• Assembly
• Assembly -- Continued
• Assembly -- Continued
• Oil Seal Housing Assembly And Associated Parts Replacement
• Removal -- Continued
• Repair
• Installation -- Continued
• Engine Block Repair
• Disassembly--Continued
• Cleaning
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Repair -- Continued
• Repair -- Continued
• Assembly
• Assembly -- Continued
• Engine Crankshaft Repair
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Power Take--Off Drive Shaft Replacement
• Removal -- Continued
• Installation
• Engine Crankshaft Damper Repair
• Inspection
• Repair
• Installation
• Crankshaft Bearings And Associated Parts Replacement
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Assembly
• Spur Gear (Accessory Drive) Replacement
• Removal -- Continued
• Removal -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Pistons, Rings, And Associated Parts Repair
• Disassembly -- Continued
• Cleaning -- Continued
• Inspection
• Inspection -- Continued
• Pistons, Rings, And Associated Parts Repair -- Continued
• Pistons, Rings, And Associated Parts Repair -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Assembly
• Assembly -- Continued
• Connecting Rod Assembly And Associated Parts Repair.
• Removal
• Removal -- Continued
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Repair -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Lubricating Nozzle Assembly Repair.
• Repair
• Installation
• Adjust
• Adjust -- Continued
• Valves And Associated Parts Repair
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Camshaft Assembly Left Bank Repair
• Inspection
• Inspection -- Continued
• Repair
• Assembly
• Camshaft Drive Assembly Adapter Repair
• Mechanical Drive Housing Assembly Repair
• Repair
• Camshaft, Drive Gears, And Associated Parts Repair
• Removal
• Removal -- Continued
• Disassembly
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Assembly
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Camshaft Assembly Right Bank Repair
• Inspection
• Inspection -- Continued
• Repair
• Assembly
• Pump Drive Adapter Assembly Repair
• Inspection
• Installation
• Crankshaft Damper And Oil Filter Housing Assembly Repair
• Removal -- Continued
• Removal -- Continued
• Disassembly
• Disassembly -- Continued
• Cleaning
• Inspection
• Repair
• Assembly
• Assembly -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Oil Pan Assembly Repair
• Removal -- Continued
• Removal -- Continued
• Disassembly
• Disassembly -- Continued
• Inspection
• Repair
• Assembly -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Oil Pressure Compartment Baffle, Oil Pump, And Associated Parts Replacement
• Removal -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Oil Pump Assembly Repair
• Disassembly
• Disassembly -- Continued
• Disassembly -- Continued
• Inspection
• Nspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Assembly
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Generator Drive Mechanism Repair
• Removal
• Removal -- Continued
• Disassembly
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Assembly
• Assembly -- Continued
• Installation
• Installation -- Continued
• Starter Drive Mechanism Repair
• Removal -- Continued
• Removal -- Continued
• Disassembly
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Assembly
• Installation
• Installation -- Continued
• Accessory Drive Housing Assembly And Associated Parts Repair
• Removal
• Removal -- Continued
• Disassembly
• Disassembly -- Continued
• Disassembly -- Continued
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Repair -- Continued
• Assembly
• Assembly -- Continued
• Assembly -- Continued
• Installation
• Installation -- Continued.
• Adjustment
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Accessory Camshaft Drive Gearshaft Assembly Repair
• Inspection
• Assembly
• Accessory Drive Housing Base Assembly Repair
• Removal -- Continued
• Assembly
• Installation
• Installation -- Continued
• Automatic Fuel Injection Advance Control Assembly And Associated Parts Repair
• Removal -- Continued
• Disassembly
• Disassembly -- Continued
• Disassembly -- Continued
• Disassembly -- Continued
• Disassembly -- Continued
• Disassembly -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Assembly
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Test
• Test -- Continued.
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Installation
• Installation -- Continued
• Metering Pump Base And Associated Parts Replacement
• Installation
• Fuel/Water Separator Bracket Assembly Repair
• Primary Fuel Filter Mounting Bracket Replacement
• Heater Fuel Filter Mounting Bracket Replacement
• Installation
• Radiator Fan Shroud (Damper End) Repair
• Mounting Bracket (Flywheel End) Repair
• Rear Fan Drive And Associated Parts Repair
• Disassembly -- Continued
• Disassembly -- Continued
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Assembly
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Mechanical Drive Housing And Associated Parts (Fan Tower, Damper End) Repair
• Removal -- Continued
• Removal -- Continued
• Disassembly
• Disassembly
• Disassembly -- Continued
• Disassembly -- Continued
• Disassembly -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Assembly
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Fan Drive Housing Base (Damper End) Repair
• Removal -- Continued
• Installation
• Installation -- Continued
• Starter Relay Mounting Bracket Replacement
• Installation
• References
• Miscellaneous Publications
• References -- Continued
• Expendable And Durable Items List
• Expendable And Durable Items List -- Continued
• Expendable And Durable Items List -- Continued
• Torque Limits
• Tightening Metal Fasteners
• Mandatory Replacement Parts List
• Mandatory Replacement Parts List -- Continued
• Mandatory Replacement Parts List -- Continued
• Mandatory Replacement Parts List -- Continued
• Mandatory Replacement Parts List -- Continued
• Tool Identification List
• Tool Identification List -- Continued
• Tool Identification List -- Continued
• Manufactured Items List
• Figure 1. Engine Turning Tool (Flywheel End).
• Manufactured Items List -- Continued
• Figure 3. Valve Sleeve Remover.
• Figure 4. Rod Fixture And Guides (Page 1 Of 4)
• Figure 4. Rod Fixture And Guides (Page 2 Of 4)
• Figure 4. Rod Fixture And Guides (Page 3 Of 4)
• Figure 4. Rod Fixture And Guides (Page 4 Of 4)
• Figure 5. Coupling Puller.
• Figure 6. Bending Tools.
• Figure 7. Oil Plug.
• Figure 8. Modified Socket.
• Figure 9. Lifting Tool.
• Figure 10. Turbocharger Covers.
• Figure 11. Dipstick Tube Seal.
• Figure 12. Air Valve Adapter
• Scope
• Table 1. Engine Disassembly Procedures Sequence
• Table 1. Engine Disassembly Procedures Sequence
• Table 1. Engine Disassembly Procedures Sequence -- Continued
• Table 1. Engine Disassembly Procedures Sequence -- Continued
• Table 2. Engine Assembly Procedure Sequence
• Table 2. Engine Assembly Procedure Sequence -- Continued
• Table 2. Engine Assembly Procedure Sequence -- Continued
• Table 2. Engine Assembly Procedure Sequence -- Continued
• Alphabetical Index
• Alphabetical Index
• Alphabetical Index
• Alphabetical Index
• Alphabetical Index
• Conversion Table
• The Metric System And Equivalents
• Location And Description
• Figure 1--1. Avds--1790--8cr Engine Assembly -- Right Front View
• Figure 1--2. Avds--1790--8cr Engine Assembly -- Front View
• Figure 1--4. Avds--1790--8cr Engine Assembly -- Rear View
• General Description -- Continued
• Equipment Data
• Equipment Data -- Continued
• Theory Of Operation
• Cylinders And Valves -- Continued
• Camshafts
• General -- Continued
• General -- Continued
• General -- Continued
• Figure 1--9. Main Fuel System Schematic Diagram
• Manifold Air Induction And Heater System
• Figure 1--10. Manifold Air Induction Heater System Flow Diagram
• Exhaust System And Turbosupercharger
• Figure 1--11. Mechanical Cooling Fan Clutch
• Crankcase Breather And Fire Extinguisher Systems
• Transmitters And Switches
• Figure 1--13. Smoke Generating System Flow Diagram
• Quick Guide To Troubleshooting
• Symptom
• Engine Overspeeds
• Continued From Step C
• Continued From Step D
• Engine Does Not Respond Properly To Throttle Controls
• Continued From Step B
• Continued From Step D
• Engine Has Low Power And Excessive Black Smoke
• Continued From Step B
• Engine Runs Rough Or Misfires And/Or Knocks
• Contnued From Step A
• Engine Cranks At Normal Speed But Will Not Start
• Engine Overspeeds
• Continued From Step C
• Continued From Step D
• Engine Does Not Respond Properly To Throttle Controls
• Continued From Step B
• Continued From Step D
• Engine Has Low Power And Excessive Black Smoke
• Continued From Step B
• Engine Runs Rough Or Misfires And/Or Knocks
• Contnued From Step A
• Engine Cranks At Normal Speed But Will Not Start
• Service Upon Receipt
• Equipment Faults
• General Maintenance Instructions
• Oil Passages
• Ball And Needle Bearings -- Continued
• Castings
• Helical--Coil And Screw Thread Inserts
• General Repair
• General Repair -- Continued
• Bushings, Liners, And Bushing--Type Bearings.
• Replacement Of Helical--Coil And Threaded Inserts
• Assembly
• Cylinder Compression Check
• Test
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Intake And Exhaust Valve Clearance Adjustment
• Adjust -- Continued
• Adjust -- Continued
• Intake And Exhaust Valve And Metering Pump Timing
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Adjust
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Adjust -- Continued
• Induction Leak Test
• Oil Filler Tube Removed For Clarity
• Test -- Continued
• Test -- Continued
• Engine Leak Test
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Engine Specifications
• Exhaust Smoke Density
• Engine Run--In
• Engine Run--In -- Continued
• Preparation For Run--In -- Continued
• Engine Run--In -- Continued
• Run--In
• Final Test
• Final Test -- Continued
• Final Test -- Continued
• Engine Preservation
• Engine And Container Replacement
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Installation
• Installation -- Continued
• Transmission Case Adapter Assembly Replacement
• Installation
• Rear Engine Lifting Eye Replacement
• Flywheel Replacement
• Removal -- Continued
• Installation
• Installation -- Continued
• Flywheel Adapter Assembly Replacement
• Installation
• Rocker Arm Cover Assembly Replacement
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Rocker Arm Cover Assembly Repair
• Disassembly
• Inspection
• Inspection -- Continued
• Assembly
• Oil Filter Crankshaft Damper Housing Assembly Repair
• Disassembly -- Continued
• Inspection
• Assembly
• Assembly -- Continued
• Exhaust Manifolds And Associated Parts (L.B.) Replacement
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Inspection
• Installation
• Installation
• Installation
• Exhaust Manifolds And Associated Parts (R.B.) Replacement
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Inspection
• Installation
• Installation -- Continued
• Installation -- Continued
• Intake Manifold And Aftercooler Assembly Replacement
• Removal -- Continued
• Disassembly
• Assembly
• Installation
• Intake Manifold Repair
• Inspection
• Assembly
• Aftercoolers, Brackets, Screens And Associated Parts Repair
• Assembly
• Assembly -- Continued
• Aftercooler By--Pass Housing Assembly Repair
• Disassembly
• Repair
• Assembly
• Installation
• Power Take--Off Housing And Associated Parts Repair
• Removal -- Continued
• Disassembly
• Installation
• Fuel Injector Nozzle And Holder Repair
• Removal -- Continued
• Removal -- Continued
• Test
• Test -- Continued
• Test -- Continued
• Disassembly
• Disassembly -- Continued
• Cleaning
• Inspection
• Inspection -- Continued
• Repair
• Assembly
• Assembly -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Fuel Injector Tubes, Brackets, And Associated Parts Replacement
• Removal -- Continued
• Fuel Injector Tubes, Brackets, And Associated Parts -- Continued
• Removal -- Continued
• Removal -- Continued
• Cleaning
• Inspection
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Flexible Coupling Shaft Assembly (Metering Pump) Repair
• Removal -- Continued
• Removal -- Continued
• Disassembly
• Inspection
• Inspection -- Continued
• Assembly
• Installation
• Installation -- Continued
• Fuel Metering Pump Assembly Repair
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Turbocharger Assembly (L.B.) Repair
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Turbocharger Assembly (R.B.) Repair
• Removal -- Continued
• Removal -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Turbosupercharger Base Assembly (L.B.) Repair
• Installation
• Turbosupercharger Base Assembly (R.B.) Repair
• Installation
• Turbocharger Tie Rod, Supports And Associated Parts Replacement
• Installation
• Installation -- Continued
• Turbocharger Outlet Elbow Assembly (L.B.) Replacement
• Installation
• Turbocharger Outlet Elbow Assembly (R.B.) Replacement
• Turbocharger Outlet Elbow Assembly (R.B.) Replacement -- Continued
• Fuel/Water Separator Control Mounting Plate Replacement
• Throttle Control Solenoid Assembly And Associated Parts Repair
• Removal
• Disassembly
• Disassembly -- Continued
• Disassembly -- Continued
• Disassembly -- Continued
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Assembly
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Installation
• Installation -- Continued
• Adjust
• Throttle Control Solenoid Assembly And Associated Parts Repair -- Continued
• Metering Pump Throttle Linkage And Associated Parts Repair
• Removal -- Continued
• Metering Pump Throttle Linkage And Associated Parts Repair -- Continued
• Inspection
• Assembly
• Installation
• Installation -- Continued
• Governor Throttle Control Rod Assembly Repair
• Repair
• Control Rod Assembly Repair
• Repair
• Cylinder Deflectors And Shrouds Replacement
• Removal -- Continued
• Installation
• Installation -- Continued
• Shroud Repair
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Repair
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Follow--On Maintenance
• Fan Drive Clutch Assembly And Associated Parts Repair
• Removal
• Removal -- Continued
• Disassembly
• Disassembly -- Continued
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Assembly
• Assembly -- Continued
• Installation
• Installation -- Continued
• Fire Extinguisher Tube Replacement
• Installation
• Engine On Maintenance Stand Installation
• Installation
• Removal
• Crankcase Adapter Assembly Repair
• Removal -- Continued
• Removal -- Continued
• Assembly
• Installation
• Installation -- Continued
• Front Engine Lifting Eyes, Guides, And Time Totalizing Meter Replacement
• Installation
• Cylinder Head Assembly Replacement
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Rocker Arm Cover Repair
• Cylinder Head Assembly Repair
• Disassembly -- Continued
• Disassembly -- Continued
• Disassembly -- Continued
• Cleaning
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Repair -- Continued
• Repair -- Continued
• Repair -- Continued
• Repair -- Continued
• Repair -- Continued
• Repair -- Continued
• Repair -- Continued
• Assembly
• Assembly -- Continued
• Assembly -- Continued
• Oil Seal Housing Assembly And Associated Parts Replacement
• Removal -- Continued
• Repair
• Installation -- Continued
• Engine Block Repair
• Disassembly--Continued
• Cleaning
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Repair -- Continued
• Repair -- Continued
• Assembly
• Assembly -- Continued
• Engine Crankshaft Repair
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Removal -- Continued
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Power Take--Off Drive Shaft Replacement
• Removal -- Continued
• Installation
• Engine Crankshaft Damper Repair
• Inspection
• Repair
• Installation
• Crankshaft Bearings And Associated Parts Replacement
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Assembly
• Spur Gear (Accessory Drive) Replacement
• Removal -- Continued
• Removal -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Pistons, Rings, And Associated Parts Repair
• Disassembly -- Continued
• Cleaning -- Continued
• Inspection
• Inspection -- Continued
• Pistons, Rings, And Associated Parts Repair -- Continued
• Pistons, Rings, And Associated Parts Repair -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Assembly
• Assembly -- Continued
• Connecting Rod Assembly And Associated Parts Repair.
• Removal
• Removal -- Continued
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Repair -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Lubricating Nozzle Assembly Repair.
• Repair
• Installation
• Adjust
• Adjust -- Continued
• Valves And Associated Parts Repair
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Camshaft Assembly Left Bank Repair
• Inspection
• Inspection -- Continued
• Repair
• Assembly
• Camshaft Drive Assembly Adapter Repair
• Mechanical Drive Housing Assembly Repair
• Repair
• Camshaft, Drive Gears, And Associated Parts Repair
• Removal
• Removal -- Continued
• Disassembly
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Assembly
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Camshaft Assembly Right Bank Repair
• Inspection
• Inspection -- Continued
• Repair
• Assembly
• Pump Drive Adapter Assembly Repair
• Inspection
• Installation
• Crankshaft Damper And Oil Filter Housing Assembly Repair
• Removal -- Continued
• Removal -- Continued
• Disassembly
• Disassembly -- Continued
• Cleaning
• Inspection
• Repair
• Assembly
• Assembly -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Oil Pan Assembly Repair
• Removal -- Continued
• Removal -- Continued
• Disassembly
• Disassembly -- Continued
• Inspection
• Repair
• Assembly -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Oil Pressure Compartment Baffle, Oil Pump, And Associated Parts Replacement
• Removal -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Oil Pump Assembly Repair
• Disassembly
• Disassembly -- Continued
• Disassembly -- Continued
• Inspection
• Nspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Assembly
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Generator Drive Mechanism Repair
• Removal
• Removal -- Continued
• Disassembly
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Assembly
• Assembly -- Continued
• Installation
• Installation -- Continued
• Starter Drive Mechanism Repair
• Removal -- Continued
• Removal -- Continued
• Disassembly
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Assembly
• Installation
• Installation -- Continued
• Accessory Drive Housing Assembly And Associated Parts Repair
• Removal
• Removal -- Continued
• Disassembly
• Disassembly -- Continued
• Disassembly -- Continued
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Repair -- Continued
• Assembly
• Assembly -- Continued
• Assembly -- Continued
• Installation
• Installation -- Continued.
• Adjustment
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Accessory Camshaft Drive Gearshaft Assembly Repair
• Inspection
• Assembly
• Accessory Drive Housing Base Assembly Repair
• Removal -- Continued
• Assembly
• Installation
• Installation -- Continued
• Automatic Fuel Injection Advance Control Assembly And Associated Parts Repair
• Removal -- Continued
• Disassembly
• Disassembly -- Continued
• Disassembly -- Continued
• Disassembly -- Continued
• Disassembly -- Continued
• Disassembly -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Assembly
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Test
• Test -- Continued.
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Test -- Continued
• Adjustment -- Continued
• Adjustment -- Continued
• Installation
• Installation -- Continued
• Metering Pump Base And Associated Parts Replacement
• Installation
• Fuel/Water Separator Bracket Assembly Repair
• Primary Fuel Filter Mounting Bracket Replacement
• Heater Fuel Filter Mounting Bracket Replacement
• Installation
• Radiator Fan Shroud (Damper End) Repair
• Mounting Bracket (Flywheel End) Repair
• Rear Fan Drive And Associated Parts Repair
• Disassembly -- Continued
• Disassembly -- Continued
• Inspection
• Inspection -- Continued
• Inspection -- Continued
• Assembly
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Mechanical Drive Housing And Associated Parts (Fan Tower, Damper End) Repair
• Removal -- Continued
• Removal -- Continued
• Disassembly
• Disassembly
• Disassembly -- Continued
• Disassembly -- Continued
• Disassembly -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Inspection -- Continued
• Repair
• Assembly
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Assembly -- Continued
• Installation
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Installation -- Continued
• Fan Drive Housing Base (Damper End) Repair
• Removal -- Continued
• Installation
• Installation -- Continued
• Starter Relay Mounting Bracket Replacement
• Installation
• References
• Miscellaneous Publications
• References -- Continued
• Expendable And Durable Items List
• Expendable And Durable Items List -- Continued
• Expendable And Durable Items List -- Continued
• Torque Limits
• Tightening Metal Fasteners
• Mandatory Replacement Parts List
• Mandatory Replacement Parts List -- Continued
• Mandatory Replacement Parts List -- Continued
• Mandatory Replacement Parts List -- Continued
• Mandatory Replacement Parts List -- Continued
• Tool Identification List
• Tool Identification List -- Continued
• Tool Identification List -- Continued
• Manufactured Items List
• Figure 1. Engine Turning Tool (Flywheel End).
• Manufactured Items List -- Continued
• Figure 3. Valve Sleeve Remover.
• Figure 4. Rod Fixture And Guides (Page 1 Of 4)
• Figure 4. Rod Fixture And Guides (Page 2 Of 4)
• Figure 4. Rod Fixture And Guides (Page 3 Of 4)
• Figure 4. Rod Fixture And Guides (Page 4 Of 4)
• Figure 5. Coupling Puller.
• Figure 6. Bending Tools.
• Figure 7. Oil Plug.
• Figure 8. Modified Socket.
• Figure 9. Lifting Tool.
• Figure 10. Turbocharger Covers.
• Figure 11. Dipstick Tube Seal.
• Figure 12. Air Valve Adapter
• Scope
• Table 1. Engine Disassembly Procedures Sequence
• Table 1. Engine Disassembly Procedures Sequence
• Table 1. Engine Disassembly Procedures Sequence -- Continued
• Table 1. Engine Disassembly Procedures Sequence -- Continued
• Table 2. Engine Assembly Procedure Sequence
• Table 2. Engine Assembly Procedure Sequence -- Continued
• Table 2. Engine Assembly Procedure Sequence -- Continued
• Table 2. Engine Assembly Procedure Sequence -- Continued
• Alphabetical Index
• Alphabetical Index
• Alphabetical Index
• Alphabetical Index
• Alphabetical Index
• Conversion Table
• The Metric System And Equivalents