Quantcast 3-4.2.  Assembly - TM-9-2815-253-24_27

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ARMY TM 9-2815-253-24 AIR FORCE TO 38G1-93-2 MARINE CORPS TM 2815-24/3 af. Carefully remove camshaft.  Refer to paragraph 3-29. ag. Remove oil pump.  Refer to paragraph 3-21. ah. Remove crankshaft pinion.  Refer to paragraph 3-33. ai. Remove flywheel.  Refer to paragraph 3-31. aj. Remove flywheel housing.  Refer to paragraph 3-31. ak. Remove flywheel end main bearing housing.  Refer to paragraph 3-32. al. Use a manifold bolt to remove center main bearing locating dowel.  Refer to paragraph 3-32. am. Gently withdraw crankshaft.  Refer to paragraph 3-33. an. Remove all main and camshaft bearing shells.  Refer to paragraph 3-34. ao. Cap or cover all openings to prevent entry of foreign material. 3-4.2.  Assembly. NOTE When assembling engine use normal engine lubricating oil (MIL-L-2104) to spray all moving parts during assembly and all bearings and bushings must be well lubricated during assembly.  Replace all gaskets. a. Remove all caps/covers. b. Install main and camshaft bearing shells Refer to paragraph 3-34. c. Install gear end thrust bearings.  Refer to paragraph 3--34. d. Install crankshaft.  Ensure that center bearing dowel hole is correctly aligned.  Refer to paragraph 3-33. e. Install flywheel end thrust bearings.  Refer to paragraph 3-32. f. Install flywheel end main bearing housing.  Refer to paragraph 3-32. g. Check crankshaft end play.  Refer to paragraph 3-33.  Normal end play should be 0.007 to 0.015 in.  (0.18 to 0.38 mm). h. Install center main bearing locating dowel.  Refer to paragraph 3-32. i. Install flywheel housing.  Refer to paragraph 3-31. j. Install flywheel.  Refer to paragraph 3-31. k. Heat crankshaft pinion and install it with timing marks outward.  Refer to paragraph 3-33. I. Install oil pump.  Refer to paragraph 3-21. m. Install governor lever and speeder spring.  Refer to paragraph 3-23. n. Install camshaft, aligning timing marks arid ensure thrust plate is located correctly.  Refer to paragraph 3-29. o. Install fuel pump tappets.  Refer to paragraph 3-13. p. Install hydraulic tappets.  Refer to paragraph 3-27. q. Install governor weights and governor sleeve.  Refer to paragraph 3-23. r. Install governor lever assembly and springs.  Refer to paragraph 3-23. s. Set governor.  Refer to paragraph 3-23. t. Install fuel injection pumps.  Refer to paragraph 3-13. u. Install gear end cover.  Refer to paragraph 3-28. v. Adjust engine control.  Refer to paragraph 3-23.5. w. Install crankshaft pulley Refer to paragraph 3-28. 3-10


 


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