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ARMY   TM   9-2815-254-24 AIR   FORCE   TO   38G1-94-2 j. When pinion gear/clutch is placed upon armature shaft, pinion gear should turn freely in clockwise direction  and  lock  when  turned  in  counterclockwise  direction. k. Inspect  field  coil  for  damage,  bum  marks,  or  wear  shown  on  pole  pieces.  Replace  starter  if damaged. 323.5.  Assembly. a. b. c. d. e. f. g. h. Place two thrust washers (30, FIGURE 3-47) on commutator end of armature (18) and one thrust washer (7) on other end of armature. NOTE When  installing  rotating  or  sliding  parts,  ensure  they  move  smoothly. NOTE Thrust  washers  (30)  consist  of  two  washers,  one  0.008  in.  (0.2  mm)  and  the other 0.039 in. (1.0 mm) thick. Thrust washer (31) is 0.009 in. (0.25 mm) thick. Thrust  on  armature  is  normally  0.004  in.  (0.1  mm)  to  0.019  in.  (0.5  mm).  If  it exceeds  0.019  in.  (0.5  mm)  an  additional  thrust  washer  is  required.  Armature thrust should not be removed completely. Install center bracket (28) and inside metal (29) on armature shaft. Install  clutch  (27)  pinion  stopper  (26)  and  washer  (25)  on  armature  shaft. Slide armature assembly into field coil (24). Install shift fork (20) as noted during disassembly. Install gear case (23). Secure  shift  fork  (20)  with  stud  (19)  new  lockwasher  (17)  and  nut  (16). Install dust covers (21 and 22). 3-92  Change  2


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