Quantcast 3-12.7.  Installation.

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ARMY TM 9-2815-255-24 AIR FORCE TO 38G1-95-2 MARINE CORPS TM 2815-24/4 e. Install five rollers (21), retainer (20), and starter pinion (19) in housing (16). f. Place steel ball (18) in overrunning clutch (17) and install both in housing (16). g. Position assembled housing (16) on magnetic switch assembly and secure with three screws (15). Tighten screws 5.1 to 8.7 ft-lbs (6.9 to 11.8 Nm). h. Install armature (14) in magnetic switch assembly (24). i. Position  brush  holder  (13).    Lift  springs  and  install  brushes,  refer  to  FIGURE  3-16.    Ensure  negative  brushes (connected  to  brush  holder)  are  installed  in  negative  holes  (not  insulated)  and  positive  brushes  (connected  to yoke) are installed in positive holes (separated from plate with insulator). Ensure positive brush leads are not grounded. j. Position cover (12, FIGURE 3-15) on yoke (38) engaging tab on cover with lead wire grommet. Secure with two screws (11).  Tighten screws 1.95 to 3.40 ft-lbs (2.6 to 4.6 Nm). k. Position  yoke  assembly  (38)  on  magnetic  switch  assembly  (24)  engaging  tab  on  yoke  assembly  with  notch  in magnetic  switch.    Secure  with  two  through  bolts  (7),  new  lockwashers  (8),  washers  (9),  and  new  preformed packings (10).  Tighten through bolts 5.1 to 8.7 ft-lbs (6.9 to 11.8 Nm). l. Connect  yoke  assembly  lead  wire  (6)  to  terminal  on  magnetic  switch  assembly  with  washer(s)  and  nut  (4). Tighten nut to 18.1 to 26.0 ft-lbs (24.5 to 35.3 Nm).  Ensure rubber boot (36) is installed securely. 3-12.7.  Installation. NOTE To aid in installing starter and spacer, place a 3/8 inch x 3 inches (9.52 mm x 7.62 cm) guide stud in one of the starter mounting holes in flywheel housing. a. Remove cover in flywheel housing. b. Place  starter  on  flywheel  housing  and  secure  with  two  screws  (1,  FIGURE  3-15),  new  lockwashers  (2),  and washers (3).  Tighten screws 30 to 35 ft-lbs (41 to 47 Nm). c. Connect electrical leads to starter as tagged during removal. d. Install coolant overflow bottle and mounting plate, refer to end item maintenance manual. e. Connect negative battery lead to battery. Change 3   3-42


 


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