ARMY TM 9-2815-259-24
AIR FORCE TO 38G1-125-2
MARINE CORPS 09249A/09246A-24
Only one liner shim may be installed under each cylinder liner flange.
If cylinder liner height is below specifications given in Table 5-11, install liner shim
or replace as required.
Two shim sizes are available, 0.002 in.(0.05mm) and 0.004 in. (0.10 mm).
Deglaze cylinder liner using Flexible Cylinder Hone and honing oil.
Use Flexible Cylinder Hone (D17004BR) in accordance with instructions supplied with hone to
obtain a 45 degree cross-hatch pattern.
Thoroughly clean cylinder liner after deglazing, refer to step c. above.
Install cylinder liners into same cylinder block bore as removed. DO NOT
scuff the liner packing across the upper counterbore.
Remove all covering installed during step b (7).
If liner outer diameter is pitted or eroded, but still within acceptable service
limits, rotate liner 90 degrees from its removed position. Pitted sections of
the liner should be facing the front or rear of the engine.
Install liner in block bore with mark toward front of engine, unless outer diameter is pitted or
If you suspect a packing may have sheared or displaced during liner
installation, remove and examine the liner and packing assembly. If no
damage is found, check packings for proper position. Resoap packings, and
reinstall liner assembly.
A resistance will be felt when the cylinder liner is aligned in pilot bore. Finish seating liners using
clean, hardwood block and mallet. Gently tap hardwood block over top of cylinder liner with