ARMY TM 9-2815-260-24
AIR FORCE TO 38G1-126-2
MARINE CORPS TM 09244A/09245A-24
Table 5-11. Piston and Cylinder Liner Specifications. CONT.
Main Bearing bore in Cylinder Block
3.3250 - 3.3260 in. (84.455 - 84.481 mm)
Camshaft Follower Bore ID in Block
1.248 - 1.250 in. (31.70 - 31.75 mm)
1.245 - 1.246 in. (31.61 - 31.64 mm)
Camshaft Follower-to-Bore Clearance
0.002 - 0.005 in. (0.06 - 0.13 mm)
Front cam bore in block has a
remaining machined bores do
not have bushings.
Camshaft Bore ID:
Front (No. 1) in Block (without
2.3607 - 2.3617 in.( 59.961 - 59.987 mm
Front (No. 1) in Block (with
2.2031 - 2.2042 in. (55.961 - 55.987 mm)
All except No. 1
2.2042 - 2.2052 in. (55.986 - 56.012 mm)
If cylinder liner height above cylinder block is above specification, check
cylinder block for burrs. Repair or replace as required.
Only one liner shim may be installed under each cylinder liner flange.
If cylinder liner height is below specifications given in Table 5-11, install liner
shim or replace as required.
Two shim sizes are available, 0.002 in. (0.05mm) and 0.004 in. (0.10 mm).
Deglaze cylinder liner using Flexible Cylinder Hone (D17004BR) and honing oil.
Use Flexible Cylinder Hone (D17004BR) in accordance with instructions supplied with hone to
obtain a 45-degree cross-hatch pattern.
Thoroughly clean cylinder liner after deglazing, refer to step c. above.