Quantcast Table 5-11.  Piston and Cylinder Liner Specifications. CONT.

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ARMY TM 9-2815-260-24 AIR FORCE TO 38G1-126-2 MARINE CORPS TM 09244A/09245A-24 5-88 Table 5-11.  Piston and Cylinder Liner Specifications. – CONT. Item Specification Main Bearing bore in Cylinder Block 3.3250 - 3.3260 in. (84.455 - 84.481 mm) Camshaft Follower Bore ID in Block 1.248 - 1.250 in. (31.70 - 31.75 mm) Camshaft Follower 1.245 - 1.246 in. (31.61 - 31.64 mm) Camshaft Follower-to-Bore Clearance 0.002 - 0.005 in. (0.06 - 0.13 mm) NOTE Front cam bore in block has a replaceable bushing; remaining machined bores do not have bushings. Camshaft Bore ID: Front (No. 1) in Block (without bushing) 2.3607 - 2.3617 in.( 59.961 - 59.987 mm Front (No. 1) in Block (with bushing) 2.2031 - 2.2042 in. (55.961 - 55.987 mm) All except No. 1 2.2042 - 2.2052 in. (55.986 - 56.012 mm) 6 If cylinder liner height above cylinder block is above specification, check cylinder block for burrs.  Repair or replace as required. CAUTION Only one liner shim may be installed under each cylinder liner flange. 7 If cylinder liner height is below specifications given in Table 5-11, install liner shim or replace as required. 8 Two shim sizes are available, 0.002 in. (0.05mm) and 0.004 in. (0.10 mm).    d.   Repair. (1) Deglaze cylinder liner using Flexible Cylinder Hone (D17004BR) and honing oil. (2) Use Flexible Cylinder Hone (D17004BR) in accordance with instructions supplied with hone to obtain a 45-degree cross-hatch pattern. (3) Thoroughly clean cylinder liner after deglazing, refer to step c. above.


 


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