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ARMY TM 9-2815-260-24 AIR FORCE TO 38G1-126-2 MARINE CORPS TM 09244A/09245A-24 5-91 (21) Remove rocker arm assembly and push rods, refer to paragraph 4.7.3.  Keep push rods in order. (22) Remove cylinder head, refer to paragraph 4.7.4. (23) Remove cam followers, refer to paragraph 4.7.4. (24) Remove flywheel, refer to paragraph 4.8.1. (25) Remove flywheel housing, refer to paragraph 4.8.3. (26) Remove oil pan, refer to paragraph 4.5.3. (27) Remove crankshaft pulley, refer to paragraph 4.9.2. (28) Remove timing gear cover, refer to paragraph 4.9.3. (29) Remove oil pump drive gear, outlet tube and pump body, refer to paragraphs 4.5.4. and 5.4.8. (30) Remove timing gears and camshaft, refer to paragraph 5.4.1. (31) Remove engine front plate, refer to paragraph 5.4.3. (32) Remove oil bypass valve, refer to paragraph 5.4.9. (33) Remove pistons and rods, refer to paragraph 5.4.5.  Stamp cylinder number on connecting rods. (34) Remove crankshaft and main bearings, refer to paragraph 5.4.4. (35) Remove cylinder liners, refer to paragraph 5.4.6.  Mark each one with cylinder number. (36) Remove camshaft bushing, refer to paragraph 5.4.1. b.    Repair. (1) Clean cylinder block using the following procedures: (a) Remove engine and perform steps listed in paragraph a. to expose cylinder block. (b) Remove piston cooling orifices (1), Figure 5-79. (c) Remove oil gallery plugs (1), Figure 5-80 using Oil Gallery Plug Tool. (d) Remove soft plugs (7,9), Figure 4-46. (e) Clean upper and lower liner bores with nylon brush. __________ WARNING Cleaning solvent is flammable and toxic to eyes, skin and respiratory tract.   Skin and eye protection are required.  Avoid repeated/prolonged contact.   Good general ventilation is normally adequate.


 


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