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 3500 ENGINE
SPECIFICATIONS
Diameter of piston
CONNECTING RODS
pin (new) ........69.962 0.005 mm (2.7544 .
(1)
Distance between center of
bearings.................. 380.00 mm (14.961 in.)
0002 in.)
NOTE: Connecting rod must be heated for installation of
(2)
Distance that locating pin extends
piston pin bearing. Do not use a torch. Heat connecting
4.0 0.5 mm (.16 .02 in.)
177 to 204 C (350 to 400
from rod cap .....
rod to a temperature of
F)
(3)
Bore in connecting rod for bearing
with bolts tightened to specifications
Side clearance between two connecting rods on
(6) ........... 143.028 0.015 mm (5.6310 .0006
same crankshaft pin (new):
0.900 0.282 mm (.0354
in.)
3508 ............
.0111 in.)
0.850 0.232 mm (.0335
(4)
Take the connecting rod bearing measurements
3512 ..........
on the centerline of the connecting rod bores.
.0091 in.)
0.850 0.332 mm (.0335
3516 ..........
Bore in bearing for
.0131 in.)
crankshaft....... ............................. 135.133
to
135.194 mm (5.3202 to 5.3226 in.)
Clearance between bearing and crankshaft
(new)............ 0.107 to 0.218 mm (.0042 to
.0086 in.)
(5)
Side of connecting rod with chamfer.
(6)
Tighten connecting rod bolts as follows:
NOTE: Bolts A and B are on the same end of
the rod cap that has bearing tabs and location
pin (7).
a.
Before assembly, put Fel-Pro C100
Lubricant (if not available, use 2P2506
Thread Lubricant) on the bolt threads and
all surfaces that make contact between the
bolt and the cap.
b.
Tighten bolts A and B
to .................... 90 5 Nm (65 4 lb. ft.)
c.
Tighten bolts C and D
....... 90 5 Nm (65 4 lb. ft.)
to
d.
Tighten bolts A and B
90 5 Nm (65 4 lb. ft.)
again to ......
e.
Tighten bolts C and D
again to ........... 90 5 Nm (65 4 lb. ft.)
Tighten each bolt more ......... 90 5
f.
(7)
Location pin for correct installation of connecting
rod caps.
(8)
Bore in bearing for piston pin
(new)....... 70.000 0.008 mm (2.7559 .0003
in.)
NOTE: FOR TORQUE VALUES NOT GIVEN, SEE THE FIRST PAGE OF SPECIFICATIONS FOR
GENERAL TIGHTENING TORQUES
37
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