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 3500 ENGINES
DISASSEMBLY AND ASSEMBLY
AFTERCOOLER
INSTALL AFTERCOOLER
1063-12
Tools Needed
A
6V2156 Link Bracket
2
NOTE: Clean and inspect all of the O-ring seals and
gaskets. Make a replacement of any worn or damaged
seals and gaskets.
1.
Install the O-ring seals on connector (1) and put
clean engine oil on the seals. Put connector (I)
in position and install ring (2) to hold the
connector in position.
2.
Install the O-ring seals on the ends of the
aftercooler core and put clean engine oil on the
seals.
3.
Install the O-ring seals on pipes (3) and put
clean engine oil on the seals. Install pipes (3) on
the ends of the 3512 Aftercooler Core only.
4.
Fasten a hoist to aftercooler core (4) as shown
and put it in position on the engine. Make sure
connector (I) is correctly engaged with adapter
(5) in the cylinder block. Install the bolts and
plates to hold the core in position. The 3508
Engines do not use the plates.
5.
If the aftercooler housings were taken apart and
new gaskets installed, cut the gaskets even with
the bottom of the housings.
6.
Fasten a hoist to aftercooler housings (6) with
tooling (A). Put housings (6) and the gasket in
position and install the bolts to hold the housings
in position. Tighten the bolts to a torque of 55 +
7 Nm (40 + 5 lb. ft.).
7.
Put clean engine oil on the O-ring seal on
adjuster (7). Install adapter (7) and sleeve (8) in
the front of the aftercooler housings and over the
end of the pipe.
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