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 3500 ENGINES
DISASSEMBLY AND ASSEMBLY
VALVE SEAT INSERTS, VALVE GUIDES
REMOVE VALVE SEAT INSERTS
1103-11
Tools Needed
A
9S3095
Handle Assembly
1
6V4008
Extractor
1
start by:
a) remove valves
1.
Remove the valve seat inserts from the cylinder
head with tooling (A).
2.
Clean and remove any burrs from the valve seat
bores.
INSTALL VALVE SEAT INSERTS
1103-12
Tools Needed
A
9S3095
Handle Assembly
1
6V4008
Extractor
1
1.
Lower the temperature of valve seat inserts (1)
and install them with tooling (A).
NOTICE
Do not make the diameter of the extractor larger
when the insert is installed or damage to the insert
and cylinder head can be the result.
2.
Grind valve seat inserts (1) as to the values
given in SPECIFICATIONS.
end by:
a) install valves
REMOVE VALVES GUIDES
1104-11
Tools Needed
A
7M3975
Driver
1
start by:
a) remove valves
1.
Use tool (A) and a hammer to push the valve
guides out of the cylinder head as shown.
INSTALL VALVE GUIDES
1104-12
Tools Needed
A
7M3975
Driver
1
5P1729
Bushing
1
1.
Put clean engine oil on the outside diameter of
the valve guides.
2.
Use tooling (A) and install the valve guides until
they extend 26 mm (1.024 in.) from the surface of
the cylinder head. See SPECIFICATIONS for the
correct values for the inside diameters of new
and used valve guides.
end by:
a) install valves
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