TM 5-2815-241-34&P
TURBOCHARGER CROSSOVER TUBE INSTALLATION
INITIAL SETUP
Tools
Materials/Parts
Extension, 6-inch, 1/2-inch drive
Handle, ratchet, 1/2-inch drive
Pry bar, lb-inch
Socket, 9/16-inch, 1/2-inch drive
Wrench, open-end, 7/16-inch
Gasket
Lockwasher (four required)
ACTION
LOCATION
ITEM
REMARKS
NOTE
Turbocharger crossover tube is removed from engine before removing engine from
vehicle to allow installation of front lifting eye. It is shipped with engine to allow testing
and adjustments to be accomplished on engine test stand.
1.
Top of engine (1)
2. Turbocharger air
outlet (3)
3. Top of intake
manifold (7)
4.
5.
6. Hose (4)
7.
Lifting eye (2)
Hose (4), hose
clamp (5), and hose
clamp (6)
New gasket (8)
Turbocharger cross-
Position on intake manifold (7) and Into
over tube (9)
hose (4).
Four screws (10),
four new lockwashers
(11), and four flat
washers (12)
Hose clamp (5)
Hose clamp (6)
Using 18-inch pry bar, unscrew and take
out.
a.
Push on hose (4).
b.
Put hose clamps (5) and (6) over
hose.
Aline holes in gasket and intake manifold
and put on.
Using 1/2-inch drive, 9/16-inch socket, 6-
inch extension, and ratchet handle, screw
In and tighten.
Position on lower portion of hose and using
7/16-inch open-end wrench, tighten.
Position on upper portion of hose and using
7/16-inch open-end wrench, tighten.
2-138
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