TM 5-2815-241-34&P
Section VIII. PISTON AND CONNECTING ROD MAINTENANCE
PISTON AND CONNECTING ROD
This task covers:
a. Disassembly (page 2-220)
c. Repair (page 2-231)
b. Cleaning/inspection (page 2-222)
d. Assembly (page 2-235)
INITIAL SETUP
Tools
Arbor, expanding
Container, 2-gallon
Expander, piston ring
File, half-round
Fixture, checking, connecting rod,
ST-561
Gage, bore, dial
Gage, plug, ST-205
Gage, ring groove, ST-560
Gage, thickness
Handle, hinged, 1/2-inch drive
Machine, boring, ST-526
Mandrel and block, ST-870
Mandrel, piston pin
Mandrel set, ST-1242
Micrometer, 0-to 1-inch
Micrometer, 1-to 2-inch
Micrometer, 5- to 6-inch
Mittens, cloth, heat-protective
Plate, surface
Pliers, snap-ring, 6-inch
Press, arbor
Scraper
Tools - Continued
Socket, 15/16-inch, 1/2-inch drive
Vise, machinists
Wrench, torque, 0 to 150 ft lb (0 to
210 Nm), 1/2-inch drive
Materials/Parts
Cutting fluid, lapping (item 5, appendix B)
Prussian blue (item 13, appendix B)
Ring set, piston (six required)
Soap, lubricating (item 15, appendix B)
Tags, marking (item 17, appendix B)
Washers, connecting rod (12 required)
Equipment Condition
Piston and connecting rod removed
(page 2-52).
References
TM 55-1500-335-23, Inspection Methods,
Non-Destructive
ACTION
LOCATION
ITEM
REMARKS
DISASSEMBLY
NOTE
Steps given are typical for all six pistons and connecting rods. Be sure to tag all pistons,
bearings, and bearing caps to their respective connecting rod and location in cylinder
block. If a new or reground crankshaft is used, discard used bearings.
1. Connecting rod (1)
Bearing cap (2), two
nuts (3) and two
washers (4)
Take off.
Discard washers.
2-220
Change 1
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