TM 9-2520-272-34&P
4-31.
REPAIR TRANSMISSION TOP COMPONENTS
(SHEET 4 OF 7)
TASK 2. REPLACE INSULATORS, TERMINALS ON SOLENOIDS, WIRING HARNESS
COMMON TOOLS:
Pliers, diagonal, cutting
Pliers, long round nose
Screwdriver, small flat tip (2 required)
SPECIAL TOOLS:
Maintenance Kit, electrical
Remove Terminal From Insulator
1 Using two screwdrivers, insert screwdrivers between
insulator (1) and terminal (2).
2 Press down on screwdrivers to release insulator (1)
from terminal (2). Pull terminal (2) from insulator (1).
Replace Terminal
3 Using cutting pliers, cut quick disconnect terminal (2)
or straight ring (ground) terminal (3) off lead (4) as
close to terminal (2, 3) as possible.
4 Using wire stripper, strip 1/4 inch (6 mm) of insulation
from end of lead (4).
5 Put new terminal (2, 3) on stripped end of lead (4).
Using round nose pliers, bend tabs (5) of terminal (2, 3)
around insulation and bend tabs (6) around wire of lead
(4). Bend tangs (7) slightly away from terminal.
Install Terminal Onto Insulator
6 Line up slot (8) on terminal (2) with key (9) in new
insulator (1). Push insulator (1) onto terminal (2) until
tangs lock into place.
End of Task 2
Go to Sheet 5
4-246
Para. 4-31, Task 2
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