TM-9-2540-207-14P0001.gif TM-9-2540-207-14P0002.gif TM-9-2540-207-14P0003.gif TM-9-2540-207-14P0004.gif TM-9-2540-207-14P0005.gif
Tm-9-2805-256-14
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Chapter 1 Introduction
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Section Ii. Equipment Description And Data
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Location And Description Of Major Components (Models 1a08-1, -2)
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Figure 1-2. Location And Description Of Major Components Models 1a08-1, -2
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Location And Description Of Major Components (Models 1a08-3, -4)
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Figure 1-3. Location And Description Of Major Components Models 1a08-3, -4
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E Q U I P M E N T D A T A
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Differences Between Models
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Principles Of Operation
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Chapter 2 Operating Instructions
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Operators Control And Indicators
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Figure 2-1. Operators Controls And Indicators
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Section Il. Preventive Maintenance Checks And Services (Pmcs)
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Reporting Deficiencies
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Table 2-1. Operator Preventive Maintenance Checks And Services (Pmcs)
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Section Ill. Operation Under Usual Conditions
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Figure 2-2. Starting Procedures.
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Figure 2-3. Stopping Procedure
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Section Iv. Operation Under Unusual Conditions
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Operation In Extreme Cold.
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Chapter 3 Operators Maintenance Overview . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . Section I. Lubrication Instructions . . .
. . . . . . . . . . . . Section Il. Operator Troubleshooting Procedures . .
. . O V E R V I Ew This Chapter Contains Operator Level Maintenance
Instructions. Section I. Lubrication Paragraph 3-1 General . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . 3 - 2 Lubrication . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . Army Tm 9-2805-256-14 Air Force
To 38g2-102-2 Navy Navfac P-8-611-14e Instructions
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S Y M P T O M I N D Ex
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Table 3-1. Operator Troubleshooting Procedures
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Chapter 4 Unit Maintenance
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Section Il. Service Upon Receipt
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Table 4 1. Unit Preventive Maintenance Checks And Services (Pmcs)
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Table 4-2. Unit Troubleshooting Procedures
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Table 4-2. Unit Troubleshooting Procedures (Cont).
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Table 4-2. Unit Troubleshooting Procedures (Cont).
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Section V. Unit Maintenance Procedures
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Fuel Filter Assembly
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Figure 4-1. Fuel Filter Disassembly And Reassembly
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Cylinder Head Covers (Cont)
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Figure 4-2. Cylinder Head Covers Removal And Installation
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Lower Air Duct
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Figure 4-3. Lower Air Duct Removal And Installation
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Flywheel Cover
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Figure 4-4. Flywheel Cover, Removal And Installation
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Ignition Switch
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Figure 4-5. Ignition Switch Removal And Installation
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High Tension Cable
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Figure 4-6. High Tension Cable Removal And Installation
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Spark Plug
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Figure 4-7. Spark Plug Removal And Installation
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Air Cleaner
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Figure 4-8. Air Cleaner Assembly Service (Oil Bath)
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Air Cleaner (Cont)
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Figure 4-9. Air Cleaner Assembly Service (Dry)
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Air Cleaner Assembly
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Figure 4-10. Air Cleaner Assembly (Dry) Removal And Installation
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Air Cleaner Assembly (Cont)
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Figure 4-11. Air Cleaner Assembly (Oil Bath) Removal And Installation
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Clamps And Hoses
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Figure 4-12. Clamps And Hoses Replacement
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Air Cleaner Element
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Air Cleaner Element Cont.
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Relief Valve
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Figure 4-15. Relief Valve Removal And Installation
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Rocker Cover
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Figure 4-16. Rocker Cover Removal And Installation
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Oil Fill Tube And Gage Assembly
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Figure 4-17. Oil Fill Tube And Gage Assembly Removal And Installation
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Governor Assembly
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Figure 4-18. Governor Adjustment
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Breaker Points Cover (Breaker Point Ignition)
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Figure 4-19. Breaker Point Cover Removal And Installation
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B R E A K E R P O I N T S A S S E M B L Y ( B R E A K E R P O I N T
I G N I T I O N )
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Figure 4-20. Breaker Points Removal And Installation
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B R E A K E R P O I N T S ( B R E A K E R P O I N T I G N I T I O N )
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Figure 4-21. Breaker Points Adjustment
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C O N D E N S E R ( B R E A K E R P O I N T I G N I T I O N )
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Figure 4-22. Condenser Removal And Installation
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B R E A T H E R L I N E
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Figure 4-23. Breather Line Removal And Installation (Oil Bath Air Cleaner)
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B R E A T H E R L I N E Cont.
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Figure 4-24. Breather Line Removal And Installation (Dry Element Air
Cleaner).
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T H R O T T L E C O N T R O L
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Figure 4-25. Throttle Control Removal And Installation
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C A R B U R E T O R
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Figure 4-26. Carburetor Adjustment
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C A R B U R E T O R ( C O N T )
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Figure 4-27. Carburetor Removal
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C A R B U R E T O R ( C O N T )
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Figure 4-28. Carburetor, Installation
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F U E L L I N E
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Figure 4-29. Fuel Line Removal And Installation
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F U E L P U M P
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Figure 4-30. Fuel Pump Pressure Test
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Figure 4-31. Fuel Pump Removal And Installation
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S T A R T E R F L A N G E
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F L Y W H E E L
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Figure 4-33. Flywheel Removal And Installation
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I N T A K E M A N I F O L D
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Figure 4-34. Intake Manifold Removal And Installation
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E X H A U S T M A N I F O L D
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Figure 4-35. Exhaust Manifold Removal And Installation
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B E A R I N G C A P
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Section Vi. Preparation For Shipment Or Storage
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Chapter 5 Direct Support Maintenance Instructions
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S Y M P T O M I N D Ex
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Table 5-1. Direct Support Troubleshooting Procedures (Cont)
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Table 5-1. Direct Support Troubleshooting Procedures (Cont)
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Section Ill. Direct Support Maintenance Procedure
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Oil Pan.
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Figure 5-1. Oil Pan Removal And Installation
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Governor Assembly
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Figure 5-2. Governor Assembly Removal
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Governor Assembly (Cont)
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Figure 5-3. Governor Repair Breakerless Ignition
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Governor Assembly (Cont)
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Figure 5-4. Governor Repair Breaker Point Ignition
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Governor Assembly (Cont)
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Figure 5-5. Governor Assembly Installation
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Ignition Timing (Breaker Point Ignition)
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Figure 5-6. Ignition Timing
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Ignition Control Unit (Breakerless Ignition)
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Figure 5-7. Ignition Control Unit Removal And Installation
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Transformer (Breakerless Ignition)
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Figure 5-8. Transformer Removal And Installation
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Ignition Module (Breakerless Ignition)
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Figure 5-9. Ignition Module Removal And Installation.
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Low Voltage Cable (Breakerless Ignition)
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Figure 5-10. Low Voltage Cable Removal And Installation
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Cylinder Head
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Figure 5-11. Cylinder Head Removal
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Cylinder Head (Cont)
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Figure 5-12. Cylinder Head Assembly Repair
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Figure 5-13. Cylinder Head Installation
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Rockers
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Rockers (Cont)
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Figure 5-15. Rockers, Installation
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Valve Adjustment
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Figure 5-16. Valve Adjustment.
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Intake And Exhaust Valves
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Figure 5-17. Intake And Exhaust Valve Removal And Installation
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Piston And Connecting Rod Assembly
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Figure 5-18. Piston And Connecting Rod Assembly Removal
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Piston And Connecting Rod Assembly (Cont)
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Figure 5-19. Piston And Connecting Rod Repair
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Piston And Connecting Rod Assembly (Cont)
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Rotating Magnet
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Coil
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Figure 5-22. Coil Removal And Installation
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Flywheel Side Oil Seal
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Figure 5-23. Flywheel Side Oil Seal Removal And Installation.
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Noise Suppression Filter (Breaker Point Ignition).
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Figure 5-24. Noise Suppression Filter Removal And Installation
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Crankshaft Side Oil Seal
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Figure 5-25. Crankshaft Side Oil Seal Removal And Installation.
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Compression Test
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Figure 5-26. Compression Test
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Figure 5-27. Breakerless Ignition System Wiring Diagram
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Figure 5-28. Breaker Point Ignition Wiring Diagram
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Table 5-2. Engine Repair And Replacements Limits
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Table 5-2. Engine Repair And Replacements Limits (Cont)
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Table 5-2. Engine Repair And Replacements Limits (Cont)
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Chapter 6 General Support Maintenance Instructions
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General Support Troubleshooting Procedures
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Section Ill. General Support Maintenance Procedures
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Bearing Cap Assembly.
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Figure 6-1. Bearing Cap Removal
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Bearing Cap Assembly (Cont)
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Figure 6-3. Bearing Cap Installation
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Crankshaft Assembly
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Figure 6-4. Crankshaft Removal
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Figure 6-5. Crankshaft Inspection
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Figure 6-6. Crankshaft Installation
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Camshaft, Camshaft Axle, And Tappets
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Figure 6-7. Camshaft Removal
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Camshaft, Camshaft Axle, And Tappets (Cont)
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Figure 6-8. Camshaft Inspection
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Camshaft, Camshaft Axle, And Tappets (Cont)
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Figure 6-9. Camshaft Installation
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Crankcase Assembly
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Figure 6-10. Crankcase Repair
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Table 6-2. Engine Repair And Replacement Limits
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Appendix A References
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Appendix B Maintenance Allocation Chart
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Explanation Of Columns In The Mac, Section Il
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Explanation Of Columns In The Mac, Section Ill
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Section Ii. Maintenance Allocation Chart
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Section Il. Maintenance Allocation Chart (Cont)
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Section Il. Maintenance Allocation Chart (Cont)
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Section Il. Maintenance Allocation Chart (Cont)
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Section Ii. Maintenance Allocation Chart (Cont)
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Section Il. Maintenance Allocation Chart (Cont)
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Appendix C Components Of End Item And Basic Issue Items Lists
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Section Il. Components Of End Items
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Appendix D Expendable/Durable Supplies Materials List
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Section Ii. Expendable/Durable Supplies And Materials List
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Appendix E Torque Limits
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Appendix F Additional Authorization List (Aal)
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Index
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Index Cont.
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Index (Cont)
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Index (Cont)
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Index (Cont)
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Index (Cont)
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Index (Cont)
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Index (Cont)
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The Metric System And Equivalents
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