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ARMY TM 9-2805-257-14
AIR FORCE TO 38G2-103-2
NAVY NAVFAC P-8-612-14E
Table 5-1. Direct Support Troubleshooting Procedures (cont).
Malfunction
Test or Inspection
Corrective Action
Step 7. Check transformer resistance between white and brown wires.
If resistance is more than 1 ohm replace transformer (para. 5-11).
Step 8. Check transformer resistance between white wire and spring on end of high voltage cable.
If resistance is not between 1400 and 2500 ohms, replace transformer (para. 5-11).
Step 9. Check coil resistance between pins A and B of low voltage connector on engine.
If resistance is not between 289 and 329 ohms replace coil (para. 5-20).
Paragraph
5-6
5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-14
5-15
5-16
5-17
5-18
5-19
5-20
5-21
5-22
5-23
5-24
Section Ill. DIRECT SUPPORT MAINTENANCE PROCEDURE
Page
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5-5
Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5-6
Governor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5-8
Ignition Timing (Breaker Point Ignition). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5-16
Ignition Control Unit (Breakerless Ignition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5-18
Transformer (Breakerless Ignition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5-20
Ignition Module (Breakerless Ignition).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5-22
Low Voltage Cable (Breakerless Ignition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5-24
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Rockers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5-32
Valve Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5-34
lntake and Exhaust Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5-36
Piston and Connection Rod Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5-38
Rotating Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5-44
Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5-46
Flywheel Side Oil Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5-48
Noise Suppression Filter (Breaker Point Ignition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Crankshaft Side Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5-52
Compression Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5-54
5-6. General. This section contains direct support maintenance procedures as authorized by the MAC in
Appendix B of this manual. Table 5-2 located at the end of this section contains a list of engine components and
their wear limits. Any item that does not meet the specified measurements must be replaced. Refer to Appendix
E for torque values. All maintenance procedures require only one person to perform.
5-5
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