ARMY TM9-2805-262-14
AIR FORCE TO 38G2-90-1
NAVY NAVFAC P-8-613-14E
6-9. End Cover.
This task covers:
a. Removal
b. Repair
c. Installation
INITIAL SETUP
Tools
Equipment Condition
General Mechanics Tool Kit (Item 1, Appendix B)
Rotating magnet removed (para.5-11).
Coils removed (para.5-17).
Materials/Parts
Oil pump gears removed (para.5-19).
Governor removed (para.4-22).
Rags, Wiping (Item 7, Appendix B)
Oil filter head removed (para. 4-42).
Solvent, Drycleaning (Item 8, Appendix B)
Gasket, End Cover Mounting (P/N13206E0148)
a. Removal. (figure 6-3)
(1)
(2)
Drain engine oil into suitable container.
Remove six screws (1), washers (2), and remove end cover (3) and gasket (4).
b. Repair. (figure 6-3)
WARNING
(1)
(2)
(3)
Drycleaning solvent PD-680 used to clean pafls is potentially dangerous to personnel and
property, Avoid repeated and prolonged skin contact. Do not use near open flame or
excessive heat. Flash point of solvent is 100°F-138°F (38°C-60°C).
Clean end cover with drycleaning solvent and dry thoroughly.
Inspect end cover for cracks and replace a damaged end cover.
Inspect front oil seal (5) and crankshaft bearing (6) for wear, and replace all components that are worn or
otherwise damaged. Refer to table 6-2 for wear limits.
c.
Installation. (figure 6-3)
(1) Ensure all gasket surfaces are clean and old gasket material is removed.
(2) Install end cover (3) and new gasket (4) and secure with six screws (1) and washers (2).
(3) Fill crankcase with engine oil (refer to LO 9-2805-262-12 for proper grade oil).
6-8
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