TM 9-2815-237-34
2-32. FUEL INJECTION PUMP REPAIR (Contd)
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
NOTE
The 6.5L injection pumps are equipped with a TP sensor instead of
a kick-down switch. There are four capscrews securing the TP sensor
to the housing.
Remove two capscrews (12) and transmission kick-down switch (9) or TP sensor (23) from
housing (4).
Remove cam pin (10) and cam (11) from throttle shaft (1).
Remove two retaining clips (15) from rocker lever pin (16). Discard clips (15).
Remove rocker lever pin (16) and rocker lever (13) from housing (4).
Using Torx drive, remove screw (14) from face cam (8) and remove face cam (8) and washer (7) from
throttle shaft (1).
NOTE
l Perform steps 15 and 16 for vehicles with 6.5L and 1990 and
above 6.2L engines.
l Perform step 17 for vehicles with pre-1990 engines.
Turn throttle shaft (1) to low idle and release the governor thrust spring (5) from housing boss (6).
Remove throttle shaft (1) and governor thrust spring (5) from housing (4), and remove two
O-rings (3) and spacer (2) from throttle shaft (1). Discard O-rings (3).
Remove throttle shaft (1) from housing (4), and remove O-rings (3) and spacer (2) from
throttle shaft (1). Discard O-rings (3).
Hold metering valve (19) and raise governor linkage hook (17) from valve arm pin (18).
Hold governor arm (22) forward and pull linkage hook (17) back and detach from governor arm (22).
Remove linkage hook (17), governor arm (22), and spring (21) from housing (4).
Remove spring (21) from linkage hook (17) and governor arm (22).
Remove metering valve (19) from housing (4).
Using 1/8-in. hex head driver, remove vent wire socket head screw (20) from housing (4).
2-88
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