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TM 9-2815-237-34
2-32. FUEL INJECTION PUMP REPAIR (Contd)
66.
67.
68.
69.
70.
71.
72.
73.
74.
NOTE
l Perform step 66 for vehicles with pre-1990 engines.
l Perform step 67 for vehicles with 6.5L and 1990 and above 6.2L
engines.
Install spacer (2) and two O-rings (3) on throttle shaft (1) and install throttle shaft (1) in
housing (4).
Install spacer (2) and two O-rings (3) on throttle shaft (l). Position governor thrust spring (5) inside
housing (4) and insert throttle shaft (1) through housing (4) and thrust spring (5).
Install mylar washer (6) and face cam (7) on throttle shaft (1) with screw (13). Finger tighten
screw (13).
Install rocker lever (12) on housing (4) with rocker lever pin (15) and two retaining clips (14).
Put 0.005-in. (0.127 mm) feeler gauge between throttle shaft mylar washer (6) and housing
boss (16).
Put throttle shaft (1) in idle position. Squeeze throttle shaft (1) and face cam (7) tightly toward each
other and rotate face cam (7) so lower roller rests approximately in middle of low idle step. Tighten
screw (13) to 30 lb-in. (3 Nm) with Torx drive and remove feeler gauge.
Align holes in kickdown cam (10) and throttle shaft (1).
Install kickdown cam (10) on throttle shaft (1) with retaining pin (9).
NOTE
The 6.5L injection pumps are equipped with a TP sensor instead of
a kickdown switch. The TP sensor is installed on the housing with
four capscrews.
Install transmission kickdown switch (8) or TP sensor (17) on housing (4) with two capscrews (11).
2-118
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