TM 9-2815-237-34
2-21. CYLINDER HEAD AND VALVE REPAIR (Contd)
f. Assembly
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
NOTE
For general assembly instructions, refer to para. 2-12.
Apply OE/HDO to exhaust valve (18) and install valve (18) in valve guide (15) from which it was
removed.
NOTE
l Valve caps on exhaust valves are rotaters.
l Perform step 2 for 6.5L engines and 1990 and above
6.2L engines. Perform step 3 for previous model 6.2L
engines.
Install seal (21), valve spring shim (14), valve spring (13), valve stem seal (12), shield (11), and valve
cap (9) on exhaust valve (18).
Install valve spring shim (14), valve spring (13), shield (11), and valve cap (9) on exhaust valve (12).
Using spring compressor, compress valve spring (13) and install valve seal (10) in groove (17)
in exhaust valve (18) and install valve keys (8). Slowly release spring compressor.
Apply OE/HDO to intake valve (19) and install valve (19) in valve guide (16) from which
it was removed.
Install valve spring shim (2), valve spring (3), shield (4), and valve cap (6) to intake valve (19).
Using valve spring compressor, compress valve spring (3) and install valve seal (5) in groove (20)
in intake valve (19) and install valve keys (7). Slowly release spring compressor.
Check installed height of valve springs (3) measuring from top of valve spring shim (2) to top
of shield (4).
Spring height must be 1-13/16 in. (46 mm). If spring height is greater, remove valve spring (3)
and add spring shim(s) (2) to bring spring height within specifications.
Repeat steps 1 through 9 for remaining valves and opposite cylinder head.
2-68
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