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Tm-9-2815-250-24p

• Chapter 1 Introduction
• 1-7. List Of Abbreviations And Acronyms
• 1-7. List Of Abbreviations And Acronyms (Continued).
• Section Ii. Equipment Description And Data
• 1-12. Location And Description Of Major Components
• Location And Description Of Major Components (Continued).
• Location And Description Of Major Components (Continued).
• 1-13. Equipment Data.
• Section Iii. Principles Of Operation
• Chapter 2 Unit Maintenance
• Section Ii. Service Upon Receipt
• Section Iii. General Maintenance Procedures
• 2-8. Work Safety.
• 2-10. Inspection Instructions.
• 2-11. Repair Instructions
• Section Iv. Unit Maintenance Procedures
• 2-16. Eyebolt Replacement
• 2-17. Rocker Arm Cover And O-Ring Replacement.
• 2-18. Filler Opening Cap Replacement
• 2-19. Oil Tube Assemblies Replacement.
• B. Installation
• 2-20. Filter Element Replacement.
• B. Cleaning
• 2-21. Intake Manifold Replacement
• B. Installation
• Follow-On Tasks
• 2-22. Valve Vent Repair
• B. Disassembly
• 2-23. Fuel Pressure Pipe Assemblies And Return Fuel Hose Replacement
• Fuel Pressure Pipe Assemblies And Return Fuel Hose Replacement (Continued)
• B. Installation
• Fuel Pressure Pipe Assemblies And Return Fuel Hose Replacement (Continued).
• 2-24. Airflow Deflectors Replacement.
• Airflow Deflectors Replacement (Continued).
• B. Installation
• Follow-On Tasks
• 2-25. Oil Switch Replacement
• 2-26. Thermostatic Switch Replacement
• 2-27. Solenoid Replacement And Adjustment.
• 2-27. Solenoid Replacement And Adjustment.
• C. Adjustment
• Chapter 3 Direct Support And General Support Maintenance
• 3-2. Quick Guide To Troubleshooting
• 3-3. Troubleshooting Chart
• A. Engine (1) Engine Cranks, But Starts Hard Or Fails To Start (Continued)
• A. Engine (2) Oil Consumption Is Excessive.
• Troubleshooting Chart (Continued).
• A. Engine (3) Fuel Consumption Is Excessive, And There Is Black Exhaust Smoke.
• A. Engine (4) Engine Has Low Power Or Misfires.
• A. Engine (5) Engine Makes A Knocking Sound.
• Troubleshooting Chart (Continued)
• B. Governor Engine Speed Is Erratic
• Section Ii. Direct Support And General Support Maintenance Procedures
• B. Cleaning
• C. Installation
• 3-5. Cylinder Heads Repair.
• B. Cleaning And Inspection
• C. Adjustment
• D. Machining
• Follow-On Tasks
• 3-6. Crankcase Repair
• Crankcase Repair (Continued)
• B. Assembly
• Crankcase Repair (Continued).
• C. Test
• Follow-On Tasks
• 3-7. Crankshaft And Bearings Repair
• C. Installation
• 3-8. Flywheel, Auxiliary Drive Hardware, And Flywheel Housing Replacement.
• Flywheel, Auxiliary Drive Hardware, And Flywheel Housing Replacement (Continued)
• B. Installation
• Follow-On Tasks
• 3-9. Piston And Combustion Chamber Liner Repair.
• Piston And Combustion Chamber Liner Repair (Continued)
• B. Disassembly
• D. Assembly
• E. Installation
• Follow-On Tasks
• 3-10. Rocker Arm Assemblies Repair
• B. Installation
• 3-11. Camshaft Repair
• Camshaft Repair (Continued)
• Camshaft Repair (Continued)
• Camshaft Repair (Continued)
• Camshaft Repair (Continued)
• Follow-On Tasks
• 3-12. Filler Neck Replacement
• 3-13. Oil Pan And Gasket Replacement
• 3-14. Fuel Injector Replacement
• C. Installation
• 3-15. Injection Pump Replacement
• B. Cleaning And Inspection
• C. Installation
• Follow-On Tasks
• 3-16. Governor Control Assembly Repair.
• B. Installation
• Section Iii. Tests And Adjustments
• Follow-On Tasks
• 3-18. Valve Adjustment
• Follow-On Tasks
• 3-19. Flow Control Valve Adjustment
• Flow Control Valve Adjustment (Continued)
• Flow Control Valve Adjustment (Continued)
• Flow Control Valve Adjustment (Continued)
• Follow-On Tasks
• 3-20. Injection Pump Test
• 3-21. Fuel Injector Test
• Fuel Injector Test (Continued)
• Follow-On Tasks
• 3-22. Engine Speed Adjustment
• 3-23. Oil Pressure Test.
• Oil Pressure Test (Continued)
• Appendix A References
• A-4. Pamphlets And Circulars
• Appendix B Maintenance Allocation Chart
• B-2. Maintenance Functions (Continued)
• B-4. Explanation Of Columns In Section Iii, Tools And Test Equipment Requirements.
• Section Ii. Maintenance Allocation Chart For Engine Assembly, Diesel, Hatz 2 G 40
• Maintenance Allocation Chart For Engine Assembly, Diesel, Hatz 2 G 40 (Continued)
• Section Iii. Tools And Test Equipment Requirements
• Appendix C Repair Parts And Special Tools List
• (1) Source Code.
• (2) Maintenance Code.
• (3) Recoverability Code.
• F. Description And Usable-On Code
• C-4. Explanation Of Columns
• C-6. How To Locate Repair Parts.
• Figure 1. Engine Identification Plate
• Description And Usable On Codes
• Figure 2. Engine, Diesel
• Description And Usable On Codes
• Figure 3. Cylinder Head
• Description And Usable On Codes
• Figure 4. Crankcase Assembly
• Description And Usable On Codes
• Figure 5. Crankshaft Assembly
• Description And Usable On Codes
• Figure 6. Flywheel And Related Components
• Description And Usable On Codes
• Figure 7. Pistons And Connecting Rods
• Description And Usable On Codes
• Figure 8. Camshaft And Valves
• Description And Usable On Codes
• Figure 9. Engine Lubrication System
• Description And Usable On Codes
• Figure 10. Exhaust Manifold Mounting Hardware
• Description And Usable On Codes
• Figure 11. Intake Manifold And Related Components
• Description And Usable On Codes
• Figure 12. Injection Pump, Nozzles, And Fuel Lines
• Description And Usable On Codes
• Figure 13. Governor And Controls
• Description And Usable On Codes
• Figure 14. Engine Cowling, Ducts, And Shroud (Sheet 1 Of 2)
• Figure 14. Engine Cowling, Ducts, And Shroud (Sheet 2 Of 2)
• Description And Usable On Codes
• Figure 15. Sending Units
• Description And Usable On Codes
• Figure 16. Fuel-Shutoff Solenoid
• Description And Usable On Codes
• Description And Usable On Codes
• Description And Usable On Codes
• Figure 17. Special Tools
• Description And Usable On Codes
• Section Iv Cross-Reference Indexes
• National Stock Number Index
• Stock Number
• Part Number Index
• Part Number Index
• Part Number Index
• Part Number Index
• Part Number Index
• Part Number Index
• Appendix D Expendable And Durable Items List
• Section Ii. Expendable And Durable Items List
• Appendix E Torque Values For Threaded Fasteners
• E-3. How To Use Torque Table (Continued)
• Table E-2. Torque Limits For Wet Fasteners
• E-5. Fastener Size And Thread Pattern
• E-6. Fastener Grade
• Appendix F Mandatory Replacement Parts
• Table F-1. Mandatory Replacement Parts List
• Mandatory Replacement Parts List (Continued)
• Appendix G Tool Identification List
• Section Ii. Tool Identification List
• Tool Identification List (Continued)
• Index
• Index (Continued)
• Index (Continued)
• Index (Continued)
• Index (Continued)
• The Metric System And Equivalents
• Chapter 1 Introduction
• 1-7. List Of Abbreviations And Acronyms
• 1-7. List Of Abbreviations And Acronyms (Continued).
• Section Ii. Equipment Description And Data
• 1-12. Location And Description Of Major Components
• Location And Description Of Major Components (Continued).
• Location And Description Of Major Components (Continued).
• 1-13. Equipment Data.
• Section Iii. Principles Of Operation
• Chapter 2 Unit Maintenance
• Section Ii. Service Upon Receipt
• Section Iii. General Maintenance Procedures
• 2-8. Work Safety.
• 2-10. Inspection Instructions.
• 2-11. Repair Instructions
• Section Iv. Unit Maintenance Procedures
• 2-16. Eyebolt Replacement
• 2-17. Rocker Arm Cover And O-Ring Replacement.
• 2-18. Filler Opening Cap Replacement
• 2-19. Oil Tube Assemblies Replacement.
• B. Installation
• 2-20. Filter Element Replacement.
• B. Cleaning
• 2-21. Intake Manifold Replacement
• B. Installation
• Follow-On Tasks
• 2-22. Valve Vent Repair
• B. Disassembly
• 2-23. Fuel Pressure Pipe Assemblies And Return Fuel Hose Replacement
• Fuel Pressure Pipe Assemblies And Return Fuel Hose Replacement (Continued)
• B. Installation
• Fuel Pressure Pipe Assemblies And Return Fuel Hose Replacement (Continued).
• 2-24. Airflow Deflectors Replacement.
• Airflow Deflectors Replacement (Continued).
• B. Installation
• Follow-On Tasks
• 2-25. Oil Switch Replacement
• 2-26. Thermostatic Switch Replacement
• 2-27. Solenoid Replacement And Adjustment.
• 2-27. Solenoid Replacement And Adjustment.
• C. Adjustment
• Chapter 3 Direct Support And General Support Maintenance
• 3-2. Quick Guide To Troubleshooting
• 3-3. Troubleshooting Chart
• A. Engine (1) Engine Cranks, But Starts Hard Or Fails To Start (Continued)
• A. Engine (2) Oil Consumption Is Excessive.
• Troubleshooting Chart (Continued).
• A. Engine (3) Fuel Consumption Is Excessive, And There Is Black Exhaust Smoke.
• A. Engine (4) Engine Has Low Power Or Misfires.
• A. Engine (5) Engine Makes A Knocking Sound.
• Troubleshooting Chart (Continued)
• B. Governor Engine Speed Is Erratic
• Section Ii. Direct Support And General Support Maintenance Procedures
• B. Cleaning
• C. Installation
• 3-5. Cylinder Heads Repair.
• B. Cleaning And Inspection
• C. Adjustment
• D. Machining
• Follow-On Tasks
• 3-6. Crankcase Repair
• Crankcase Repair (Continued)
• B. Assembly
• Crankcase Repair (Continued).
• C. Test
• Follow-On Tasks
• 3-7. Crankshaft And Bearings Repair
• C. Installation
• 3-8. Flywheel, Auxiliary Drive Hardware, And Flywheel Housing Replacement.
• Flywheel, Auxiliary Drive Hardware, And Flywheel Housing Replacement (Continued)
• B. Installation
• Follow-On Tasks
• 3-9. Piston And Combustion Chamber Liner Repair.
• Piston And Combustion Chamber Liner Repair (Continued)
• B. Disassembly
• D. Assembly
• E. Installation
• Follow-On Tasks
• 3-10. Rocker Arm Assemblies Repair
• B. Installation
• 3-11. Camshaft Repair
• Camshaft Repair (Continued)
• Camshaft Repair (Continued)
• Camshaft Repair (Continued)
• Camshaft Repair (Continued)
• Follow-On Tasks
• 3-12. Filler Neck Replacement
• 3-13. Oil Pan And Gasket Replacement
• 3-14. Fuel Injector Replacement
• C. Installation
• 3-15. Injection Pump Replacement
• B. Cleaning And Inspection
• C. Installation
• Follow-On Tasks
• 3-16. Governor Control Assembly Repair.
• B. Installation
• Section Iii. Tests And Adjustments
• Follow-On Tasks
• 3-18. Valve Adjustment
• Follow-On Tasks
• 3-19. Flow Control Valve Adjustment
• Flow Control Valve Adjustment (Continued)
• Flow Control Valve Adjustment (Continued)
• Flow Control Valve Adjustment (Continued)
• Follow-On Tasks
• 3-20. Injection Pump Test
• 3-21. Fuel Injector Test
• Fuel Injector Test (Continued)
• Follow-On Tasks
• 3-22. Engine Speed Adjustment
• 3-23. Oil Pressure Test.
• Oil Pressure Test (Continued)
• Appendix A References
• A-4. Pamphlets And Circulars
• Appendix B Maintenance Allocation Chart
• B-2. Maintenance Functions (Continued)
• B-4. Explanation Of Columns In Section Iii, Tools And Test Equipment Requirements.
• Section Ii. Maintenance Allocation Chart For Engine Assembly, Diesel, Hatz 2 G 40
• Maintenance Allocation Chart For Engine Assembly, Diesel, Hatz 2 G 40 (Continued)
• Section Iii. Tools And Test Equipment Requirements
• Appendix C Repair Parts And Special Tools List
• (1) Source Code.
• (2) Maintenance Code.
• (3) Recoverability Code.
• F. Description And Usable-On Code
• C-4. Explanation Of Columns
• C-6. How To Locate Repair Parts.
• Figure 1. Engine Identification Plate
• Description And Usable On Codes
• Figure 2. Engine, Diesel
• Description And Usable On Codes
• Figure 3. Cylinder Head
• Description And Usable On Codes
• Figure 4. Crankcase Assembly
• Description And Usable On Codes
• Figure 5. Crankshaft Assembly
• Description And Usable On Codes
• Figure 6. Flywheel And Related Components
• Description And Usable On Codes
• Figure 7. Pistons And Connecting Rods
• Description And Usable On Codes
• Figure 8. Camshaft And Valves
• Description And Usable On Codes
• Figure 9. Engine Lubrication System
• Description And Usable On Codes
• Figure 10. Exhaust Manifold Mounting Hardware
• Description And Usable On Codes
• Figure 11. Intake Manifold And Related Components
• Description And Usable On Codes
• Figure 12. Injection Pump, Nozzles, And Fuel Lines
• Description And Usable On Codes
• Figure 13. Governor And Controls
• Description And Usable On Codes
• Figure 14. Engine Cowling, Ducts, And Shroud (Sheet 1 Of 2)
• Figure 14. Engine Cowling, Ducts, And Shroud (Sheet 2 Of 2)
• Description And Usable On Codes
• Figure 15. Sending Units
• Description And Usable On Codes
• Figure 16. Fuel-Shutoff Solenoid
• Description And Usable On Codes
• Description And Usable On Codes
• Description And Usable On Codes
• Figure 17. Special Tools
• Description And Usable On Codes
• Section Iv Cross-Reference Indexes
• National Stock Number Index
• Stock Number
• Part Number Index
• Part Number Index
• Part Number Index
• Part Number Index
• Part Number Index
• Part Number Index
• Appendix D Expendable And Durable Items List
• Section Ii. Expendable And Durable Items List
• Appendix E Torque Values For Threaded Fasteners
• E-3. How To Use Torque Table (Continued)
• Table E-2. Torque Limits For Wet Fasteners
• E-5. Fastener Size And Thread Pattern
• E-6. Fastener Grade
• Appendix F Mandatory Replacement Parts
• Table F-1. Mandatory Replacement Parts List
• Mandatory Replacement Parts List (Continued)
• Appendix G Tool Identification List
• Section Ii. Tool Identification List
• Tool Identification List (Continued)
• Index
• Index (Continued)
• Index (Continued)
• Index (Continued)
• Index (Continued)
• The Metric System And Equivalents