ARMY TM 9-2815-253-24
AIR FORCE TO 38G1-93-2
MARINE CORPS TM 2815-24/3
Table 3-2. Troubleshooting Continued
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
Step 3. Check for air in fuel system lines.
Prime fuel system at fuel filter. Refer to paragraph 3-12. If fuel system is free of air, do Step 4.
Step 4. Check for fuel injector nozzles dirty or faulty.
a. Remove and test fuel injectors. Refer to paragraph 3-17. If not defective, do Step 5.
b. Replace fuel injector(s). Refer to paragraph 3-17.
Step 5. Check for improper fuel pump timing.
a. Check fuel pump timing. Refer to paragraph 3-14. If fuel pump timing is correct, do Step 6.
b. Adjust fuel pump timing. Refer to paragraph 3-14.
Step 6. Check for defective fuel injection pumps.
a. Test fuel injection pumps. Refer to paragraph 3-13.3.
b. Replace defective fuel injection pumps. Refer to paragraph 3-13.
4. ENGINE HARD TO START OR WILL NOT START IN COLD WEATHER.
Step 1. Check for faulty heater plugs.
a. Test heater plugs. Refer to paragraph 3-.2. If heater plugs not defective, do Step 2.
b. Replace defective heater plug(s). Refer to paragraph 3-6.
Step 2. Refer to Malfunction 3 and perform Step 1 through Step 6.
5. ENGINE MISFIRES OR RUNS IRREGULARLY OR STALLS FREQUENTLY.
Step 1. Check for air in fuel system lines.
Prime fuel system at fuel filter. Refer to paragraph 3-12. If no air, do Step 2.
Step 2. Check for clogged fuel filter.
Refer to paragraph 3-16 for inspection. If not clogged, do Step 3.
Step 3. Check for defective governor system.
Adjust governor system. Refer to paragraph 3-23.5. If properly adjusted, do Step 4.
Step 4. Check for low coolant temperature.
a. If coolant temperature not low, do Step 5.
b. Replace defective thermostat. Refer to paragraph 3-9.
Step 5. Check for fuel injector nozzles dirty, defective or leaking.
a. Remove and test fuel injectors. Refer to paragraph 3-17. If not defective, do Step 6.
b. Replace fuel injector nozzle(s). Refer to paragraph 3-17.
3-3
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