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ARMY TM 9-2815-253-24
AIR FORCE TO 38G1-93-2
MARINE CORPS TM 2815-24/3
af.
Carefully remove camshaft. Refer to paragraph 3-29.
ag.
Remove oil pump. Refer to paragraph 3-21.
ah.
Remove crankshaft pinion. Refer to paragraph 3-33.
ai.
Remove flywheel. Refer to paragraph 3-31.
aj.
Remove flywheel housing. Refer to paragraph 3-31.
ak.
Remove flywheel end main bearing housing. Refer to paragraph 3-32.
al.
Use a manifold bolt to remove center main bearing locating dowel. Refer to paragraph 3-32.
am.
Gently withdraw crankshaft. Refer to paragraph 3-33.
an.
Remove all main and camshaft bearing shells. Refer to paragraph 3-34.
ao.
Cap or cover all openings to prevent entry of foreign material.
3-4.2. Assembly.
NOTE
When assembling engine use normal engine lubricating oil (MIL-L-2104) to spray all moving parts
during assembly and all bearings and bushings must be well lubricated during assembly. Replace
all gaskets.
a.
Remove all caps/covers.
b.
Install main and camshaft bearing shells Refer to paragraph 3-34.
c.
Install gear end thrust bearings. Refer to paragraph 3--34.
d.
Install crankshaft. Ensure that center bearing dowel hole is correctly aligned. Refer to paragraph 3-33.
e.
Install flywheel end thrust bearings. Refer to paragraph 3-32.
f.
Install flywheel end main bearing housing. Refer to paragraph 3-32.
g.
Check crankshaft end play. Refer to paragraph 3-33. Normal end play should be 0.007 to 0.015 in. (0.18 to
0.38 mm).
h.
Install center main bearing locating dowel. Refer to paragraph 3-32.
i.
Install flywheel housing. Refer to paragraph 3-31.
j.
Install flywheel. Refer to paragraph 3-31.
k.
Heat crankshaft pinion and install it with timing marks outward. Refer to paragraph 3-33.
I.
Install oil pump. Refer to paragraph 3-21.
m.
Install governor lever and speeder spring. Refer to paragraph 3-23.
n.
Install camshaft, aligning timing marks arid ensure thrust plate is located correctly. Refer to paragraph 3-29.
o.
Install fuel pump tappets. Refer to paragraph 3-13.
p.
Install hydraulic tappets. Refer to paragraph 3-27.
q.
Install governor weights and governor sleeve. Refer to paragraph 3-23.
r.
Install governor lever assembly and springs. Refer to paragraph 3-23.
s.
Set governor. Refer to paragraph 3-23.
t.
Install fuel injection pumps. Refer to paragraph 3-13.
u.
Install gear end cover. Refer to paragraph 3-28.
v.
Adjust engine control. Refer to paragraph 3-23.5.
w.
Install crankshaft pulley Refer to paragraph 3-28.
3-10
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