ARMY TM 9-2815-253-24
AIR FORCE TO 38G1-93-2
MARINE CORPS TM 2815-24/3
SECTION IX. ELECTRICAL SYSTEM MAINTENANCE
3-24. STARTER ASSEMBLY.
3-24.1. Removal.
NOTE
Perform testing on starter motor before removal from engine assembly. Refer to paragraph 3-
24.3.1.
a.
Remove nuts (1, FIGURE 3-21), lockwashers (2), capscrew (3), and lockwasher (4). Tag and disconnect all
electrical leads. Discard lockwashers.
b.
Support weight of starter and remove two capscrews (5) and washers (6) securing starter. Remove starter.
c.
Cover opening in flywheel housing.
3-24.2. Disassembly.
a.
Tag and disconnect wire from solenoid (1, FIGURE 3-22).
b.
Remove two screws (2) securing solenoid (1); remove solenoid.
c.
Remove two through bolts (3).
d.
Remove screws (4) securing brush holder assembly (5) to rear bracket (6) and remove rear bracket.
e.
Remove brush holder assembly (5) and frame assembly (7).
f.
Using a screwdriver, pull brushes upward and remove brush holder assembly (5) from frame assembly (7).
g.
Remove armature (8).
h.
Remove screws (9) and remove cover (10).
i.
Remove retaining ring (11), washer (12), and gasket (13) from shaft.
CAUTION
Center bracket (15) has spring tension. Use care when removing screw (14) to avoid damaging
parts.
j.
Remove screw (14) and center bracket (15) from front bracket (16).
NOTE
Count washers (17). They are used to adjust shaft end play.
k.
Remove washer(s) (17).
NOTE
Note direction that lever assembly is installed before removing it. This will aid in reassembly.
I.
Remove gear (18), spring set (19), packing (20), and lever assembly (21) from overrunning clutch (22).
m.
Push down on stopper (24) and pinion gear (25). Remove retaining ring (23). Remove stopper (24), pinion gear
(25), and spring (26) from overrunning clutch (22).
n.
Remove overrunning clutch (22) from front bracket (16).
3-41
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