ARMY TM 9-2815-255-24
AIR FORCE TO 38G1-95-2
MARINE CORPS TM 2815-24/4
Inspect exhaust manifold for cracks or damage. Inspect machined mounting surfaces for burrs or other defects which
might prevent gaskets from sealing properly. Replace as necessary.
Remove all covers.
When using gaskets with one steel-backed side, the non stee-backed side must face towards the
Using four new gaskets (7, FIGURE 3-26) position exhaust manifold (6) on cylinder head. Coat all eight
capscrews (1, 3, 4, and 5) with antiseize compound (CP-8) and install with washers (2) in locations as noted
during removal. Tighten capscrews to 35 ft-lbs (47 Nm).
Install turbocharger, refer to paragraph 3-13.4.
3-15. INTAKE MANIFOLD.
Loosen two clamps (1, FIGURE 3-27) securing hose (2) to turbocharger and air inlet elbow (5). Remove clamps
Disconnect cold weather starting aid.
Remove two capscrews (3) and lockwashers (4) securing air inlet elbow (5) to cylinder head. Remove elbow and
gasket (6); discard lockwashers (4) and gasket (6).
Cover all openings.
Intake manifold hose and capscrew connections should be inspected periodically for tightness and kept tight.
Inspect intake manifold for serviceability. Replace, if it is cracked or otherwise damaged.
Compressed air used for cleaning can create airborne particles that may enter the eyes. Pressure
will not exceed 30 psig (207 kPa). Eye protection required.
Inspect machined mating surfaces of cylinder head and intake manifold. Clean as required, using a scraper
and/or wire brush and compressed air.
Remove all covers.
Position new gasket (6, FIGURE 3-27) and air intake elbow (5) on cylinder head and secure with two capscrews
(3) and new lockwashers (4). Tighten capscrews to 35 ft-lbs (47 Nm).
Ensure hose (2) is in good condition and install it between turbocharger and air intake elbow (5) and secure with
two clamps (1).