ARMY TM 9-2815-256-24
AIR FORCE TO 38G1-96-2
MARINE CORPS TM 2815-24/5
b.
Intake valve recess should be 0.024 to 0.044 inch (0.61 to 1.11 mm) with a maximum recess limit of 0.064
inch (1.63 mm). Exhaust valve recess should be 0.048 to 0.068 inch (1.22 to 1.72 mm) with a maximum
recess limit of 0.089 inch (2.26 mm).
c.
If measurement exceeds maximum limit, install either new valves or inserts, or both to obtain proper valve
recess. Grind valve seat inserts as required, refer to paragraph 3-34.4.
3-34.3.
Disassembly.
Warning
Block cylinder head (2, FIGURE 3-119) using a solid block of wood at each end of head for support
while using spring compressor to avoid personal injury.
Warning
Do not stand in front of valve springs while compressing them to avoid personal injury.
NOTE
Make preliminary inspection of cylinder head and valve assembly during disassembly, looking for
following:
(1)
Scored Valve Stems
(2)
Burned, Pitted, or Worn Valves and Seats
(3)
Loose Valve Seat Inserts
(4)
Defective Valve Rotators
(5)
Worn Valve Guides
(6)
Cracked Cylinder Head
a.
Using valve spring compressor, compress valve spring (6) far enough to remove valve spring locks (4).
b.
Release spring (6) tension and remove valve rotator (5) and valve spring (6).
c.
Remove valve (7 or 8) from cylinder head.
NOTE
Identify all parts for correct reassembly. Use a valve board or other suitable means of keeping
valves in order.
d. Remove valve stem seal (9) from valve guide tower.
e.
Repeat steps a through d for remaining eleven valves (7 and 8).
3-148
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