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Tm-9-2815-257-24
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Section I. General Information
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Section I. General Information
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Figure 1-1. Diesel Engine Assembly
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Table 1-1. Nomenclature Cross-Reference
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Section Ii. Equipment Description
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Figure 1-2. Location Of Engine Assembly Components
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Table 1-2. Equipment Data
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Chapter 2 Operating Instructions
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Section I. Principles Of Operation
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Figure 2-1. Engine Starter Motor (Side View)
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Section Ii. Operating Instructions
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Figure 2-2. Engine Components (Side View)
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Chapter 3 Unit Maintenance Instructions
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Section Ii. Repair Parts; Tools; Special Tools; Test, Measurement, And
Diagnostic Equipment (Tmde); And Support Equipment
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Section Iii. Service Upon Receipt Of Equipment
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3-6. Engine Oil Servicing
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Section Iv. Unit Preventive Maintenance Checks And Services (Pmcs)
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3-9. Cleaning Agents
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A. When Using Water To Clean The Engine Assembly
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Table 3-1. Unit Level Preventive Maintenance Checks And Services For Engine
Assembly
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Section V. Unit Level Troubleshooting Procedures
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Table 3-2. Unit Level Troubleshooting
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4. Engine Output Drops
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8. Engine Emits Black Smoke
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Section Vi. Unit Maintenance Procedures
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C. Inspection
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3-13. Flywheel Housing And Cover Maintenance
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C. Inspection
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3-14. Fuel Injector Maintenance
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C. Installation
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3-15. Rocker Arm Assembly Maintenance
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C. Head Cover Installation
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3-16. Air Cleaner Assembly Maintenance
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Figure 3-7. Air Cleaner Removal
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C. Inspection
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Figure 3-8. Air Cleaner Installation
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3-17. Oil Fill Cap Maintenance
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3-18. Oil Filter Maintenance
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3-19. Starter Motor Maintenance
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B. Cleaning
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Section Vii. Preparation For Shipment And Storage
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3-24. Shipment
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Chapter 4 Direct Support Maintenance Instructions
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Section I. Repair Parts; Tools; Special Tools; Test, Measurement, And
Diagnostic Equipment (Tmde); And Support Equipment
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Section Ii. Service Upon Receipt Of Equipment
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Section Iii. Direct Support Level Troubleshooting Procedures
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Table 4-2. Direct Support Level Troubleshooting
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5. Engine Runs Rough
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Section Iv. Direct Support Maintenance Procedures
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B. Cleaning
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4-8. Cylinder Block Maintenance
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B. Cleaning
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Figure 4-4. Crankcase Cover Installation
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4-9. Rocker Arm Assembly Maintenance
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C. Inspection
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4-10. Oil Pump Maintenance
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Figure 4-9. Oil Pump Removal
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D. Installation
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4-11. Fuel Injection Pump Maintenance
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B. Cleaning
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E. Fuel Injection Timing Adjustment
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Figure 4-14. Timing Adjustment
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Chapter 5 General Support Maintenance Instructions
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Section I. Repair Parts; Tools; Special Tools; Test, Measurement, And
Diagnostic Equipment (Tmde); And Support Equipment
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Section Ii. Service Upon Receipt Of Equipment
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Section Iii. General Support Level Troubleshooting Procedures
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Table 5-2. General Support Level Troubleshooting
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5. Low Compression Pressure
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Section Iv. General Support Maintenance Procedures
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A. Removal
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Figure 5-1. Flywheel Removal
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C. Inspection
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D. Installation.
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Figure 5-6. Flywheel Installation
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5-8. Balancer Shaft Assembly Maintenance
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A. Removal
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Figure 5-7. Balancer Shaft Assembly Removal
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5-9. Camshaft Assembly Maintenance
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Figure 5-9. Camshaft Assembly Removal
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D. Installation
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Figure 5-10. Camshaft Assembly Installation
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5-10. Piston And Connecting Rod Maintenance
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B. Cleaning
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D. Installation
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Figure 5-15. Piston And Connecting Rod Installation
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Figure 5-16. Piston Ring Set Installation
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5-11. Cylinder Head Maintenance
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A. Removal
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Figure 5-17. Cylinder Head Removal
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C. Inspection
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D. Installation
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5-12. Fuel Injection Pump Maintenance
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C. Inspection
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5-13. Governor Maintenance
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D. Installation
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Appendix A References
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Appendix B Maintenance Allocation Chart (Mac)
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B-3. Explanation Of Columns In The Mac
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B-4. Explanation Of Columns In Tool And Test Equipment Requirements
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B-5. Explanation Of Columns In Remarks
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Section Ii. Maintenance Allocation Chart For Diesel Engine
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Maintenance Allocation Chart For Diesel Engine -Cont
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Section Iii. Tools And Test Equipment For Engine Assembly
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Appendix C Components Of End Item (Coei) And Basic Issue Items (Bii) Lists
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Section Ii. Components Of End Item
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Appendix D Additional Authorization List (Aal) Items
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Appendix E Expendable And Durable Items List
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Expendable/Durable Supplies And Requirements List
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Appendix G Torque Limits
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Table G-1. Torque Limits For Dry Fasteners - Cont.
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Table G-3. Torque Limits For Dry Fasteners (Metric)
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Appendix H Mandatory Replacement Parts
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Appendix I Warranty Information
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Alphabetical Index
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Alphabetical Index -Cont
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Alphabetical Index -Cont
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Alphabetical Index -Cont
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Alphabetical Index -Cont
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Figure 1-1. Diesel Engine Assembly
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Table 1-1. Nomenclature Cross-Reference
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Section Ii. Equipment Description
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Figure 1-2. Location Of Engine Assembly Components
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Table 1-2. Equipment Data
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Chapter 2 Operating Instructions
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Section I. Principles Of Operation
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Figure 2-1. Engine Starter Motor (Side View)
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Section Ii. Operating Instructions
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Figure 2-2. Engine Components (Side View)
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Chapter 3 Unit Maintenance Instructions
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Section Ii. Repair Parts; Tools; Special Tools; Test, Measurement, And
Diagnostic Equipment (Tmde); And Support Equipment
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Section Iii. Service Upon Receipt Of Equipment
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3-6. Engine Oil Servicing
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Section Iv. Unit Preventive Maintenance Checks And Services (Pmcs)
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3-9. Cleaning Agents
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A. When Using Water To Clean The Engine Assembly
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Table 3-1. Unit Level Preventive Maintenance Checks And Services For Engine
Assembly
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Section V. Unit Level Troubleshooting Procedures
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Table 3-2. Unit Level Troubleshooting
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4. Engine Output Drops
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8. Engine Emits Black Smoke
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Section Vi. Unit Maintenance Procedures
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C. Inspection
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3-13. Flywheel Housing And Cover Maintenance
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C. Inspection
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3-14. Fuel Injector Maintenance
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C. Installation
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3-15. Rocker Arm Assembly Maintenance
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C. Head Cover Installation
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3-16. Air Cleaner Assembly Maintenance
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Figure 3-7. Air Cleaner Removal
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C. Inspection
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Figure 3-8. Air Cleaner Installation
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3-17. Oil Fill Cap Maintenance
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3-18. Oil Filter Maintenance
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3-19. Starter Motor Maintenance
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B. Cleaning
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Section Vii. Preparation For Shipment And Storage
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3-24. Shipment
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Chapter 4 Direct Support Maintenance Instructions
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Section I. Repair Parts; Tools; Special Tools; Test, Measurement, And
Diagnostic Equipment (Tmde); And Support Equipment
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Section Ii. Service Upon Receipt Of Equipment
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Section Iii. Direct Support Level Troubleshooting Procedures
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Table 4-2. Direct Support Level Troubleshooting
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5. Engine Runs Rough
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Section Iv. Direct Support Maintenance Procedures
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B. Cleaning
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4-8. Cylinder Block Maintenance
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B. Cleaning
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Figure 4-4. Crankcase Cover Installation
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4-9. Rocker Arm Assembly Maintenance
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C. Inspection
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4-10. Oil Pump Maintenance
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Figure 4-9. Oil Pump Removal
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D. Installation
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4-11. Fuel Injection Pump Maintenance
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B. Cleaning
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E. Fuel Injection Timing Adjustment
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Figure 4-14. Timing Adjustment
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Chapter 5 General Support Maintenance Instructions
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Section I. Repair Parts; Tools; Special Tools; Test, Measurement, And
Diagnostic Equipment (Tmde); And Support Equipment
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Section Ii. Service Upon Receipt Of Equipment
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Section Iii. General Support Level Troubleshooting Procedures
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Table 5-2. General Support Level Troubleshooting
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5. Low Compression Pressure
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Section Iv. General Support Maintenance Procedures
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A. Removal
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Figure 5-1. Flywheel Removal
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C. Inspection
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D. Installation.
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Figure 5-6. Flywheel Installation
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5-8. Balancer Shaft Assembly Maintenance
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A. Removal
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Figure 5-7. Balancer Shaft Assembly Removal
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5-9. Camshaft Assembly Maintenance
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Figure 5-9. Camshaft Assembly Removal
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D. Installation
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Figure 5-10. Camshaft Assembly Installation
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5-10. Piston And Connecting Rod Maintenance
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B. Cleaning
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D. Installation
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Figure 5-15. Piston And Connecting Rod Installation
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Figure 5-16. Piston Ring Set Installation
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5-11. Cylinder Head Maintenance
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A. Removal
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Figure 5-17. Cylinder Head Removal
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C. Inspection
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D. Installation
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5-12. Fuel Injection Pump Maintenance
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C. Inspection
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5-13. Governor Maintenance
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D. Installation
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Appendix A References
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Appendix B Maintenance Allocation Chart (Mac)
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B-3. Explanation Of Columns In The Mac
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B-4. Explanation Of Columns In Tool And Test Equipment Requirements
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B-5. Explanation Of Columns In Remarks
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Section Ii. Maintenance Allocation Chart For Diesel Engine
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Maintenance Allocation Chart For Diesel Engine -Cont
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Section Iii. Tools And Test Equipment For Engine Assembly
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Appendix C Components Of End Item (Coei) And Basic Issue Items (Bii) Lists
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Section Ii. Components Of End Item
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Appendix D Additional Authorization List (Aal) Items
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Appendix E Expendable And Durable Items List
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Expendable/Durable Supplies And Requirements List
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Appendix G Torque Limits
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Table G-1. Torque Limits For Dry Fasteners - Cont.
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Table G-3. Torque Limits For Dry Fasteners (Metric)
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Appendix H Mandatory Replacement Parts
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Appendix I Warranty Information
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Alphabetical Index
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Alphabetical Index -Cont
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Alphabetical Index -Cont
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Alphabetical Index -Cont
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Alphabetical Index -Cont
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