ARMY TM 9-2815-257-24
AIR FORCE TO 38G1-128-2
MARINE CORPS TM 10155A/2815-24/3
5-23
5-10. PISTON AND CONNECTING ROD MAINTENANCE - cont.
3.
Install new circlips (11) onto piston pin (12).
Insert rod bolts (3, 4) into connecting rod (9).
4.
Apply oil to the outer surface of piston (8), the
inner surface of the piston sleeve, and crankshaft
crank pin. Carefully install upper bearing half
(10), piston (8), and connecting rod (9) into
cylinder block. Piston top mark must face
crankcase cover side of cylinder block.
5.
Install pins (7) into connecting rod cap (5).
6.
Install lower bearing half (6). Mate connecting
rod cap (5) to connecting rod (9), ensuring match
marks are aligned. Install nuts (1) and washers
(2). Tighten nuts to 13.0 to 15.2 ft-lbs. (180 to
210 kg-cm).
7.
Install balancer shaft (Para. 5-8).
8.
Install camshaft (Para. 5-9).
9.
Install cylinder head (Para. 5-11).
Figure 5-15. Piston and
Connecting Rod Installation
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