ARMY TM 9-2815-257-24
AIR FORCE TO 38G1-128-2
MARINE CORPS TM 10155A/2815-24/3
3-18
3-14. FUEL INJECTOR MAINTENANCE
This task covers removal, inspection, and installation.
INITIAL SETUP
Tools:
Equipment Condition:
Tool Kit, General Mechanics Automotive
Engine cool
(Item 2, App. B, Sect. III)
Bolt, M8 or M9 x 100mm, minimum length
A. REMOVAL.
1.
Disconnect fuel supply line from fuel injector (3,
Figure 3-4). Disconnect fuel return hose (2) by
loosening clamp (1).
2.
Remove two nuts (4) and nozzle retainer (5) from
studs (8).
CAUTION
When removing fuel injector, wrap it in
a clean cloth to protect injector nozzle.
Do not place nozzle tip directly onto a
hard surface, as damage will result.
3.
Carefully remove fuel injector (3) from injection
port in cylinder head.
4.
Remove injector spacer (6) and gasket (7).
Thread M8 or M9 bolt into nozzle gasket. Pull
out bolt to remove gasket. Discard gasket.
B. INSPECTION.
1.
Inspect fuel injector (3, Figure 3-4) for obvious
damage. Check for clogged or dirty injector
nozzle. Replace injector if nozzle is damaged.
Figure 3-4. Fuel Injector Removal
2.
Inspect return fuel hose (2) for cuts, tears, kinks,
or crimping. Replace hose if damaged.
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