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ARMY TM 9-2815-257-24
AIR FORCE TO 38G1-128-2
MARINE CORPS TM 10155A/2815-24/3
5-5
Table 5-2. General Support Level Troubleshooting
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
1. ENGINE WILL NOT START
a. Check for defective injection pump delivery valve (Para. 5-12).
Remove and replace pump delivery valve (Para. 5-12).
2.
ENGINE STARTS AND STOPS
a. Check for defective injection pump delivery valve (Para. 5-12).
Remove and replace pump delivery valve (Para. 5-12).
b. Possible crankshaft bearing seizure. Grasp flywheel and attempt to manually rotate engine in
clockwise direction to check for seizure.
Remove and replace crankshaft bearing (Para. 5-7).
c. Possible piston liner seizure. Grasp flywheel and attempt to manually rotate engine in clockwise
direction to check for seizure.
Remove and replace piston components (Para. 5-10).
3.
ENGINE OUTPUT DROPS
a. Check for defective injection pump delivery valve (Para. 5-12).
Remove and replace pump delivery valve (Para. 5-12).
b. Check for carbon deposits in the combustion chamber (Para. 5-10).
Clean carbon from combustion chamber (Para. 5-10).
c. Possible piston seizure or wear. Inspect pistons (Para. 5-10).
Remove and replace damaged or worn piston components (Para. 5-10).
4. ENGINE RUNS ROUGH
a.
Check flywheel nut for proper tightness.
Tighten flywheel nut to 86 to 94 ft-lbs (1200 to 1300 kg-cm).
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